- Compact Track Loader
- 239D (S/N: CD41-UP; BL91-UP; T9S1-UP)
- 249D (S/N: AH91-UP; D9E1-UP; GWR1-UP)
- Skid Steer Loader
- 226D (S/N: HR61-UP; HRD1-UP)
- 232D (S/N: EH21-UP; KXC1-UP; DPR1-UP)
Introduction
| Revision History | |
|---|---|
| Revision | Summary of Changes |
| 01 | Changes were made to serial numbers. |
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information. This Special Instruction covers the installation of the 497-4328 Roading Conversion Kit.
Reference: Torque Specifications, SENR3130
Important Safety Section
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If the tools, the procedure, the work method, or your actions are not recommended by Caterpillar, ensure that the tools and your actions are safe for you and for others.
Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
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Before service work is begun, park the machine on a hard level surface. Block the wheels of the machine so unexpected movement will not occur. Unexpected movement of the machine can cause personal injury or death. |
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Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility. |
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol. |
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(CAT® Yellow) Description of parts. |
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(Yellow) Components placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention. |
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(Cyan) Special tools or other equipment required for use in a particular step. |
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(Light Gray) Components used for reference. |
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component. |
This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.
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Align - To arrange or to place objects along a line. |
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Align - Vertical - To arrange or place objects along a line, referencing vertical centers. |
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Attach - To connect together or to fasten on something. |
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Insert - To put in or between. |
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Inspect - To confirm, inspect, look, or observe to confirm or assure accuracy, conformance. |
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Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation. |
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Lift-Raise - To raise to a higher position. To move or bring something upward. |
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Lower - To drop to a reduced energy position. To reduce the level of material in a container. To cause to descend. |
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Measure - To determine the dimension, area, volume, or other quantifiable property of an object. A desired quantity of something. |
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Open - To unseal or get access to. |
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Operation and Maintenance Manual |
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Persons Required - To specify the number of people required to safely perform the procedure. |
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Position - To locate to the desired or intended location. |
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Remove - To take off. |
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Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear. |
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Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path. |
Required Parts
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| Illustration 1 | g06194382 |
| Parts List | |||
|---|---|---|---|
| Item | Qty | Part | Illustration (Sub-step) Location |
| 1 | 2 | 3S-2093 Cable Strap | Illustration 5 (3) |
| 2 | 1 | 309-1325 Warning Beacon Lamp Gp | Illustration 5 (1) |
| 3 | 1 | 421-0225 Block | Illustration 8 (1) |
| 4 | 1 | 258-3849 Identification Plate | Illustration 11 (1) |
| 5 | 1 | 9X-8257 Washer | Illustration 6 (2) |
| 6 | 1 | 178-2247 Pin | Illustration 6 (3) |
| 7 | 1 | 9R-5301 Cotter Pin | Illustration 6 (2) |
Note: License Plate is not included in this kit and should be purchased separately.
Machine Preparation
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| Illustration 2 | g06194590 |
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| Illustration 3 | g06194588 |
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| Illustration 4 | g06194586 |
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Refer to Operation and Maintenance Manual, SEBU9084, "Battery Disconnect Switch". | |
Beacon Lamp
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| Illustration 5 | g06194583 |
Coupler Lock Pin
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| Illustration 6 | g06194623 |
Stop Block
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| Illustration 7 | g06194798 |
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Refer to Operation and Maintenance Manual, SEBU9084, " Loader Lift Arm Brace Operation". | |
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| Illustration 8 | g06194827 |
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| Illustration 9 | g06194838 |
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Refer to Operation and Maintenance Manual, SEBU9084, " Loader Lift Arm Brace Operation". | |
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| Illustration 10 | g06194844 |
Film Plate
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| Illustration 11 | g06194851 |