R3000H Load Haul Dump Braking System Caterpillar


Service and Parking Brake

Usage:

R3000H RCY


Illustration 1g06032563

Table 1
Specification for 489-3401 Service and Parking Brake Gp 
Item  Qty  Part  Specification Description 
Thickness of one new complete assembly 98.85 ± 2.15 mm (3.89 ± 0.085 inch)
131-5935 Spring  Length under test force 68 mm (2.677 inch)
Test force 215.7 ± 10.8 N·m (159 ± 8 lb ft).
Free length after test 79.0 mm (3.11 inch).
365-4920 Duo-Cone Seal Gp  Seals and all contacting surfaces must be clean and dry when parts are assembled. Apply a thin coat of oil on the contact surfaces of the metal seals prior to installing. The metal seals must be assembled square with the bore. The rubber toric seals must not bulge and must not be twisted. 
18  9D-6135 Spring (inner)  Length under test force 90.50 mm (3.563 inch)
Test force 1535 ± 44 N (345 ± 10 lb).
Free length after test 115.49 mm (4.547 inch).
18  9D-6093 Spring (outer)  Length under test force 90.50 mm (3.563 inch)
Test force 4235 ± 254 N (952 ± 57 lb).
Free length after test 116.50 mm (4.586 inch).
13  366-2523 Outer Plate  Thickness of one new plate 3.695 ± 0.065 mm (0.1455 ± 0.0025 inch)
The recommended minimum thickness of a worn plate 3.44 mm (0.135 inch).
10  8E-2183 Friction Disc  Thickness of one new disc 5.08 ± 0.13 mm (0.200 ± 0.005 inch)
The recommended minimum thickness of a worn friction disc 4.57 mm (0.180 inch).
Lubricate friction discs at assembly with SAE 30 Transmission Drive Train Oil (TDTO) or (T-04).
8X-4435 Damper  Thickness of one new damper 6.86 ± 0.24 mm (0.270 ± 0.010 inch)
Install the damper with the facing material away from the plates and discs.
23  172-6459 Bolt  Torque to 530 ± 70 N·m (390 ± 52 lb ft)
10  172-6069 Stud  Torque to 110 ± 20 N·m (80 ± 15 lb ft)
11  149-7727 Nut  Torque to 270 ± 40 N·m (200 ± 30 lb ft)
Torque each nut one revolution at a time to evenly pull down the housing. When all the nuts bottom out, tighten the nuts to the specified torque in a crisscross pattern.

Caterpillar Information System:

R3000H Load Haul Dump Braking System Brake Accumulator
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