3500B Locomotive Engines Caterpillar


Air Inlet and Exhaust Lines

Usage:

3512B 3ZW



Illustration 1g03336036



Illustration 2g03336038

Bolt tightening sequence

Table 1
Specification for 172-0831 Air Lines Gp    
Item     Qty     Part     Specification description    
1     4     6V-3917 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant .    
2     10     9F-2773 Bolt     Use the following procedure in order to assemble the aftercooler assembly and tighten the bolts:

1. Assemble the seals to the aftercooler core.
2. Temporarily secure the bottom seal with tape. Do not use an adhesive, a silicone lubricant, or any other lubricant for retention of the seal.
3. Assemble the aftercooler with seals to the inlet manifold.
4. Inspect the bottom seal in order to ensure that the seal is seating correctly in the recess.
5. Install the aftercooler cover.
6. Inspect the upper seal in order to ensure that the seal is seating correctly in the recess.
7. Install the cover bolts. Hand tighten the cover bolts.
8. Tighten the bolts in a numerical sequence as shown in Illustration 2 to 24 N·m (18 lb ft).
9. Again, tighten the bolts in a numerical sequence that is shown in Illustration 2 to
47 N·m (35 lb ft).
10. Remove the tape.    
3     2     3J-5389 Plug     Before assembly, apply Loctite C5A Copper anti-seize to the threads.
Torque to
20 ± 5 N·m (177 ± 44 lb in).    
4     2     9X-8874 Bolt     Torque to
120 ± 20 N·m (89 ± 15 lb ft).    
5     12     6V-5101 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant .    
6     4     6V-5103 O-Ring Seal     Lubricate the bore lightly with 5P-3975 Rubber Lubricant .    

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