AP555F Asphalt Paver Machine Systems Caterpillar


Track Tensioner - Remove and Install

Usage:

AP555F 5F5

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Description  QTY 
1P-1855  Retaining Ring Pliers 

Start By:

  1. Remove the track roller frame (front). Refer to Disassembly and Assembly, "Track Roller Frame (Front) - Remove and Install".

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.




    Illustration 1g02099047


    Illustration 2g02099048

  1. Use Tooling (A) to remove retaining ring (1) from pin (2). Remove pin (2).

  2. Remove cotter pin (7), pin (8), and hydraulic cylinder (3).

  3. Remove rod (6) and bolts (5) from track roller frame (4).


    Illustration 3g02099179

  4. Remove bolt (9) and bolt (10) from track roller frame (4) and belt tensioner (11).


    Illustration 4g02099181

  5. Place a suitable block under track roller frame (4). The weight of belt tensioner (11) is approximately 61 kg (135 lb). Remove bolt (12) and pin assembly (13). Separate track roller frame (4) from belt tensioner (11).

Installation Procedure

  1. Install belt tensioner (11) in the reverse order of removal.

End By:

  1. Install the track roller frame (front). Refer to Disassembly and Assembly, "Track Roller Frame (Front) - Remove and Install".

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