New Installation Kits are now Available for Cat® Fleet Onboard and Cat® Detect Proximity Awareness {7605, 7610, 7620} Caterpillar


New Installation Kits are now Available for Cat® Fleet Onboard and Cat® Detect Proximity Awareness {7605, 7610, 7620}

Usage:

- FT4
Machine Control & Guidance Products
CAT FLEET ONBRD (S/N: FT41-UP)
CATDETECT-PROXIAWAIV (S/N: PA41-UP)

Generation 4 Cat® MineStar System Onboard installation hardware is now available.

A new display, display mounting, harness, and installation kits for Cat® MineStar Fleet Onboard and Cat® Detect Proximity Awareness are now available. The new mounting and harnessing provides quality, feature improvements, and adaptability to more models.

The new installations kits provide the following improvements:

  • Model-specific installation for F series Large Mining Trucks

  • The replacement of RJ45 receptacles with a 6-pin DT connector for reliability

  • Mid Precision GPS that can be serviced via Ethernet connection

  • New G407 7 inch touchscreen display

  • Elimination of the backup battery component

For Fleet Onboard and Proximity Awareness new hardware installations, a high-level "New Customer" installation kit will be required along with display mounting, GPS antenna mounting, and a software license. Some installations may require more kits such as the Body Up and Reverse Input switch kit for non-Cat machines.

New Part Numbers

The new part numbers associated with Gen 4 hardware are listed in Table 1.

Table 1
Part Number  Part Name  Description 
459-2220  Electronic Control Gp  Display 
450-9668  Power Harness As  Full Display Retrofit Harness 
480-5752  Wiring Harness  Display Harness for Monitor display (G407) to MS352 
444-7972  Monitor Harness As  Display Adapter Harness Monitor display (CMPD) to G407 
448-6966  Cable As  Camera Harness 4 Camera 
448-6963  Cable As  Camera Harness 1 Camera 
479-4193(1)  Wiring Cable Assembly  Display to Ethernet Flashing Harness 
425-6889(1)  Cable As  PC to Flashing Adapter 
(1) Service Harness

New Customer Installation Kits

New customer kit includes the following kits:

  • Monitor Display (G407) Kit - Includes G407 display and application software.

  • Base Installation Kit - The Base Kit contains power harness along with more application specific harnessing.

  • Ethernet Switch Kit - Ethernet switch kit contains the Ethernet switch and harnessing.

  • Ethernet Adapter Kit - Adapter kit contains components to connect Ethernet switch to a third-party wireless radio. For Non-Cat Ethernet switch installations, the 437-4693 Adapter Kit will be required and must be ordered separately.

  • MPGPS Kit - The GPS kits provide the Onboard system with location data and include the module, antenna, mounting, cabling, and harnessing.

  • Interface Module Kit(as required) - The interface module will be required for any machine not equipped with stand-alone VIMS 3G supporting TMAC messaging. The kit contains the module, mounting, and harnessing for installation. Connections can be made using CAN or Serial depending on the software installed on the Machine VIMS module. Refer to "VIMS Software & Current Releases" in the "Flash Software Download" section of SIS web for more details.

New customer kit does not include the following kits:

  • Display Mounting Kit - Kit contains the mounting hardware and brackets required to install the display in each application.

  • GPS Antenna Mounting Kit (as required) - The antenna mast kits allow the GPS antenna to be mounted to the machine. For additional information consult technical representatives for machine compatibility.

  • Body Up and Reverse Switch Kit (as required) - The body up switch kit will be needed for any machine not equipped with a VIMS to interface module connection to provide a switched input into the interface module.

  • Software License - Allows for off board connection to MineStar Office.

For Fleet Onboard and Proximity Awareness upgrade installations, Monitor display (CMPD) to G407, a display upgrade kit, and display mounting kit are required.

New Display upgrade Kit

New display upgrade kit includes the following kits:

  • Monitor Display (G407) Kit - Includes Monitor display (G407) and application software.

  • Adapter Harness for Power and Camera - Adapts from original CMPD display harness and replaces CMPD camera harness.

New display upgrade kit does not include the following kit:

  • Display Mounting Kit - Kit contains the mounting hardware and brackets required to install the display in each application.

Hardware Display Service

The Monitor display (G407) is flashed and serviced through an Ethernet connection. To connect to the display over Ethernet, the following service kit or harnesses are required:

  • 479-4193 Wiring Cable Assembly - Display to 9-Pin Cat Ethernet Service

  • 425-6889 Cable As - 9-Pin Cat Ethernet Service to RJ45 connection

New Installation Kits

The installation of Cat MineStar System onboard for new installs will require the following kits:

  • MineStar Onboard Hardware Kit

  • Display Mounting Kit

  • GPS Antenna Mast Kit

  • Software License for Fleet Onboard and/or Proximity Awareness

Table 2
Cat® MineStar Systems - Onboard Hardware New Customer Kits 
Part Number  Description  Application  Includes the Following Kits  Additional Items Required 
494-9290 Onboard Installation Group  MineStar Serial Connect  VIMS 68K, VIMS ABL, Non-Cat, and Non-Truck vehicles  Display, Base Installation, Ethernet Adapter, Ethernet Switch, MS352, and Interface Module  Display Mounting, Antenna Mounting, Body Up and Reverse Switch Kit, Software License 
494-9291 Onboard Installation Group  MineStar CAN Connect  Select machine models with VIMS ABL CAN support  Display, Base Installation, Ethernet Adapter, Ethernet Switch, MS352, and Interface Module  Display Mounting, Antenna Mounting, Software License 
494-9300 Onboard Installation Group  MineStar 3G Pre Serial  VIMS 3G Pre Serial Break LMTs, Certain VIMS 3G Standalone SOHTs  Display, Base Installation, Ethernet Adapter, Ethernet Switch, and MS352  Display Mounting, Antenna Mounting, Software License 
494-9301 Onboard Installation Group  MineStar 3G Post Serial  VIMS 3G Post Serial Break on Certain LMTs  Display, Base Installation, Ethernet Adapter, Ethernet Switch, and MS352  Display Mounting, Antenna Mounting, Software License 
494-9303 Onboard Installation Group  MineStar 3G - Non-LMT  Certain VIMS 3G Standalone LWLs  Display, Base Installation, Ethernet Adapter, Ethernet Switch, and MS352  Display Mounting, Antenna Mounting, Software License 
492-0395 Wiring Kit  MineStar Light Vehicle  Light Vehicles  Display, Base Installation, MS352, non-truck antenna mount  Display Mounting, Software License 

Note: F series Large Mining Trucks are classified as pre or post serial break. All machines built after the serial break have factory installed cab display Ethernet harnesses. The machine serial numbers classified as post are listed below:

  • SSP509-UP

  • EMD77-UP

  • ERM214-UP

  • LAJ319-UP

  • WSP113-UP

Note: For VIMS 3G machines to be compatible with Cat® MineStar System, machines must have software that supports TMAC messaging. Refer to "VIMS Software & Current Releases" in the "Flash Software Download" section of SIS web for more details or consult your local technology representative. If VIMS 3G software supporting TMAC is not available, health interface module will be required for GPS Fleet Onboard communications with the Office.

Upgrade Installation Kits

To upgrade an existing installation from a CMPD display to a G407 display, the following kits will be required.

  • Display Upgrade Kit

  • Display Mounting Kit

  • Display Mounting Hardware (If only the bracket is ordered)

Table 3
Display Upgrade Kit 
Part Number  Description 
508-7828 Monitor Kit  Display Upgrade kit CMPD to G407 No Cameras 
494-9342 Onboard Installation Group  Display Upgrade kit CMPD to G407 4 Cameras 
494-9343 Onboard Installation Group  Display Upgrade kit CMPD to G407 1 Camera 

Table 4
Display Mounting Kit 
Mounting Kit Part Number  Bracket Part number  Description 
450-5309 Display Mounting Kit  398-1744 Bracket As  LMT OVERHEAD
785C/D, 789C/D, 793C/D, 797B
(Legacy) 
450-5310 Display Mounting Kit  440-7076 Connector  Legacy 
450-5307 Display Mounting Kit  440-7076 Connector  OHT F SERIES Retrofit 
462-2978 Display Mounting Kit  444-7077 Plate  OHT Legacy Pedestal 
451-3759 Display Mounting Kit  450-0297 Bracket As  LMT-RAM 
450-5306 Display Mounting Kit  362-1249 Bracket  LMT OVERHEAD F SERIES 
462-2940 Display Mounting Kit  398-1744 Bracket As  773, 775/D/E
(Retrofit) 
450-5320 Display Mounting Kit  398-1744 Bracket As  740/AT 740B 
462-2942 Display Mounting Kit  462-5002 Bracket As  773F/ 775F
(Retrofit) 
462-2938 Display Mounting Kit  462-5003 Bracket As  777F Retrofit 
450-5305 Display Mounting Kit  398-1744 Bracket As  777F Post Factory 
450-5314 Display Mounting Kit  396-4846 Plate  16M Retrofit 
450-5312 Display Mounting Kit  396-4845 Plate  24M Retrofit 
462-2965 Display Mounting Kit  462-5001 Bracket  24H/ 16H
(Retrofit) 
450-5315 Display Mounting Kit  396-8593 Plate As  988G Retrofit 
462-2966 Display Mounting Kit  398-6860 Bracket  994H/ 993K
(Retrofit) 
450-5316 Display Mounting Kit  398-6859 Plate  992/ 994F
(Retrofit) 
451-2594 Display Mounting Kit  398-1744 Bracket As  980K Retrofit 
450-5318 Display Mounting Kit  396-4847 Bracket  980H Retrofit 
450-5319 Display Mounting Kit  398-6861 Plate  D10T/ D11T D10R/ D11R
(Retrofit) 

Table 5
Display Mounting Hardware 
Part Number  Description 
8T-4753 Screw  Display Bracket to RAM mount (RAM Mount Only) 
6V-5683 Bolt  Display to Display Bracket 
114-6658 Washer  Display to Display Bracket Washer 

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