Cooling System Package Lines and Wiring - Connect
Parts and Specification Information
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| Illustration 1 | g06022534 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 1 | 437-2653 | Cooler Ar | 1 | |
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| 2 | 6V-9513 | Plug | 3 | |||
| 3 | 6V-8400 | O-Ring Seal | 3 | |||
| 4 | 8C-0568 | Orifice Plug | 1 | |||
| 5 | 8T-0315 | O-Ring Seal | 1 | |||
| 6 | 6V-9834 | Cap As | 1 | |||
| 7 | 6V-8400 | O-Ring Seal | 1 | |||
| 8 | 8T-4183 | Bolt | 12 | |||
| 9 | 8T-4223 | Hard Washer | 12 | |||
| 10 | 1P-4579 | Half Flange | 6 | |||
| 11 | 2J-2668 | Shipping Cover | 3 | |||
| 12 | 4J-0524 | O-Ring Seal | 3 | |||
Note: Verifying all parts are shipped and undamaged for preparation of assembly. Missing or damaged parts can be ordered prior to assembly to avoid delays during assembly.
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| Illustration 2 | g06022573 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 13 | 7X-2584 | Bolt | 16 | (M30X3.5mmX140mm) | ||
| 14 | 5T-5807 | Retainer | 16 | |||
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| Illustration 3 | g06031127 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 15 | 1P-3705 | Rectangular Seal | 2 | |||
| 16 | 436-6219 | Hose As | 1 | |||
| 17 | 8T-4184 | Bolt | 8 | |||
| 18 | 8T-4223 | Hard Washer | 8 | |||
| 19 | 1P-5767 | Half Flange | 4 | |||
| 20 | 436-8706 | Hose As | 1 | |||
| 21 | 1P-3705 | Rectangular Seal | 2 | |||
| 22 | 8T-4140 | Bolt | 8 | |||
| 23 | 9X-8257 | Washer | 8 | |||
| 24 | 5P-8077 | Half Flange | 4 | |||
| 25 | 8T-4196 | Bolt | 8 | |||
| 26 | 8T-4121 | Hard Washer | 8 | |||
| 27 | 1P-4578 | Half Flange | 4 | |||
| 28 | 4J-0522 | O-Ring Seal | 2 | |||
| 29 | 436-8710 | Hose As | 1 | |||
| 29A | 368-6280 | Hose As | 1 | |||
Note: Verifying all parts are shipped and undamaged for preparation of assembly. Missing or damaged parts can be ordered prior to assembly to avoid delays during assembly.
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| Illustration 4 | g06022763 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 30 | 8T-4183 | Bolt | 12 | |||
| 31 | 8T-4223 | Hard Washer | 12 | |||
| 32 | 1P-4579 | Half Flange | 6 | |||
| 33 | 436-6221 | Hose As | 1 | |||
| 34 | 436-6223 | Hose As | 1 | |||
| 35 | 4J-0524 | O-Ring Seal | 3 | |||
| 36 | 467-7235 | Hose As | 1 | |||
| 37 | 467-7236 | Hose As | 1 | |||
Note: Verifying all parts are shipped and undamaged for preparation of assembly. Missing or damaged parts can be ordered prior to assembly to avoid delays during assembly.
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| Illustration 5 | g06023235 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 37A | 8T-4183 | Bolt | 2 | |||
| 38 | 8T-4121 | Hard Washer | 4 | |||
| 39 | 5P-7468 | Clip | 4 | |||
| 40 | 5P-7469 | Clip | 4 | |||
| 41 | 5P-8444 | Grommet | 3 | |||
| 42 | 480-3170 | Hose As | 1 | |||
| 43 | 8T-4183 | Bolt | 4 | |||
| 44 | 8T-4121 | Hard Washer | 4 | |||
| 45 | 1P-4579 | Half Flange | 2 | |||
| 46 | 4J-0524 | O-Ring Seal | 1 | |||
| 47 | 480-3162 | Hose As | 1 | |||
| 48 | 6V-0545 | Grommet | 1 | |||
| 49 | 480-1466 | Hose As | 1 | |||
| 50 | 480-3171 | Hose As | 1 | |||
| 51 | 8T-4185 | Bolt | 1 | |||
| 52 | 204-9734 | Spacer | 1 | |||
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| Illustration 6 | g06023265 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 53 | 433-9037 | Hose As | 1 | |||
| 54 | 480-3161 | Hose As | 1 | |||
| 55 | 8T-4183 | Bolt | 4 | |||
| 56 | 8T-4223 | Hard Washer | 4 | |||
| 57 | 1P-4579 | Half Flange | 2 | |||
| 58 | 4J-0524 | O-Ring Seal | 1 | |||
| 59 | 368-6280 | Hose As | 1 | |||
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| Illustration 7 | g06023513 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 60 | 341-2130 | Hose | 4 | |||
| 61 | 439-2215 | Tube | 2 | |||
| 62 | 430-4363 | Hose | 4 | |||
| 63 | 239-5609 | Clamp | 16 | |||
| 64 | 426-1898 | Tube | 2 | |||
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| Illustration 8 | g06028468 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 65 | 209-4589 | Clamp | 4 | |||
| 66 | 372-7718 | Hose | 1 | |||
| 67 | 220-4126 | Clamp | 4 | |||
| 68 | 217-4197 | Hose | 1 | |||
| 69 | 420-6526 | Tube | 1 | |||
| 70 | 8T-4185 | Bolt | 1 | |||
| 71 | 8T-4121 | Hard Washer | 6 | |||
| 72 | 275-5736 | Two-Piece Clip | 1 | |||
| 73 | 275-5735 | Two-Piece Clip | 1 | |||
| 74 | 430-8205 | Elbow Hose | 1 | |||
| 75 | 444-0391 | Elbow Hose | 1 | |||
| 76 | 8T-4195 | Bolt | 1 | |||
| 77 | - | - | - | |||
| 78 | 6V-4356 | Clip | 1 | |||
| 79 | 6V-4357 | Clip | 1 | |||
| 80 | 430-7585 | Tube | 1 | |||
| 81 | 209-4588 | Clamp | 2 | |||
| 82A | 141-6518 | Spacer | 1 | |||
| 83A | 430-7661 | Bracket | 2 | |||
| 84A | 8T-4137 | Bolt | 4 | |||
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| Illustration 9 | g06026346 |
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| Illustration 10 | g06026331 |
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| Item | Part Number | Part Description | Qty | Specification | Approximate Weight | |
| 82 | 420-7822 | Panel | 1 | |||
| 83 | 8T-4136 | Bolt | 25 | |||
| 84 | 7X-7729 | Washer | 14 | |||
| 85 | 8T-4183 | Bolt | 8 | |||
| 86 | 5P-1076 | Hard Washer | 4 | |||
| 87 | 420-8270 | Channel As | 1 | |||
| 88 | 420-7821 | Panel | 1 | |||
| 89 | 8T-4226 | Plated Washer | 5 | |||
| 90 | 420-8179 | Flap | 1 | |||
| 91 | 420-8186 | Flap | 1 | |||
| 92 | 8T-4821 | Washer | 6 | |||
| 93 | 8T-7934 | Hard Washer | 5 | |||
| 94 | 8T-7971 | Hard Washer | 1 | |||
| 95 | 365-6813 | Hard Washer | 5 | |||
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 422-5477 | Lifting Eye Assembly | 4 |
- Install Tooling (A) and suitable lifting device. Install cooling system package (1). The weight of cooling system package (1) is approximately
7938 kg (17500 lb) .Show/hide table
Illustration 12 g06004171 (13) 7X-2584 Bolt
(14) 5T-5807 Washer - Install 16 bolts (13) and 16 washers (14).
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Illustration 13 g06026948 (15) 1P-3705 Rectangular Seal
(16) 436-6219 Hose As
(17) 8T-4184 Bolt
(18) 8T-4223 Hard Washer
(19) 1P-5767 Half Flange
(20) 436-8706 Hose As
(21) 1P-3705 Rectangular Seal
(22) 8T-4140 Bolt
(23) 9X-8257 Washer
(24) 5P-8077 Half Flange
(25) 8T-4196 Bolt
(26) 8T-4121 Hard Washer
(27) 1P-4578 Half Flange
(28) 4J-0522 O-Ring Seal
(29) 436-8710 Hose As
(29A) 368-6280 Hose As - Install hose assemblies (16). Use O-ring seal (15), bolt (17), washer (18), and flange (19). Install hose assemblies (29) and (20). Use O-ring seal (21), bolt (22), washer (23), and flange (24). Use O-ring seal (28), bolt (25), washer (26), and flange (27).
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Illustration 14 g06027823 (30) 8T-4183 Bolt
(31) 8T-4223 Washer
(32) 1P-4579 Half Flange
(33) 436-6221 Hose As
(34) 436-6223 Hose As
(35) 4J-0524 O-Ring Seal
(36) 467-7235 Hose As
(37) 467-7236 Hose As - Install hose assemblies (33), (34), (36) and (37). Install 12 bolts (30) and 12 washers (31), and six flanges (32).
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Illustration 15 g06003523 - Connect hoses.
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Illustration 16 g06028094 (37A) 8T-4183 Bolt
(38) 8T-4223 Hard Washer
(39) 5P-7468 Clip
(40) 5P-7469 Clip
(41) 5P-8444 Grommet
(42) 480-3170 Hose As
(43) 8T-4183 Bolt
(44) 8T-4121 Hard Washer
(45) 1P-4579 Half Flange
(46) 4J-0524 O-Ring Seal
(47) 480-3162 Hose As
(48) 6V-0545 Grommet
(49) 480-1466 Hose As
(50) 480-3171 Hose As
(51) 8T-4185 Bolt
(52) 204-9734 Spacer - Install hose assemblies (42), (47), (49), and (50). Use O-ring seal (46), bolt (37A), washer (38), and flange (45). Install four clips (39), and (40). Install four washers (38), and four bolts (43). Install one grommet (48), four washers (44), one spacer (52), and one bolt (51).
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Illustration 17 g06028186 Show/hide table
Illustration 18 g06028177 (53) 433-9037 Hose As
(54) 480-3161 Hose As
(55) 8T-4183 Bolt
(56) 8T-4223 Hard Washer
(57) 1P-4579 Half Flange
(58) 4J-0524 O-Ring Seal
(59) 368-6280 Hose As - Install hose assembly (54). Install one O-ring seal (58), two half flanges (57), four washers (56), and four bolts (55). Install hose assemblies (53), and (59).
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Illustration 19 g06005006 (60) 341-2130 Hose
(61) 439-2215 Tube
(62) 430-4363 Hose
(63) 239-5609 Clamp
(64) 426-1898 Tube - Install four hoses (60) two tubes (61), two tubes (64), four elbows (62), and 16 clamps (63).
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Illustration 20 g06028513 Show/hide table
Illustration 21 g06028583 Show/hide table
Illustration 22 g06028601 (65) 209-4589 Clamp
(66) 372-7718 Hose
(67) 220-4126 Clamp
(68) 217-4197 Hose
(69) 420-6526 Tube
(70) 8T-4185 Bolt
(71) 8T-4121 Hard Washer
(72) 275-5736 Two-Piece Clip
(73) 275-5735 Two-Piece Clip
(74) 430-8205 Elbow Hose
(75) 444-0391 Elbow Hose
(76) 8T-4195 Bolt
(77) - -
(78) 6V-4356 Clip
(79) 6V-4357 Clip
(80) 430-7585 Tube
(81) 209-4588 Clamp
(82A) 141-6518 Spacer
(83A) 430-7661 Bracket
(84A) 8T-4137 Bolt - Install one hose (66), one tube (69), and two clamps (67). Install one elbow (74), and two clamps (67). Install clips (72), and (73). Install one washer (71), one spacer (82A), and one bolt (70). Install one hose (66), one tube (80), and two clamps (65). Install one elbow (75), and two clamps (81). Install clips (78), and (79). Install one washer (71), and one bolt (76). Install one bracket (83A), two washers (71), and two bolts (84A). Install one bracket (83A), two washers (71), and two bolts (84A).
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Illustration 23 g06029440 Show/hide table
Illustration 24 g06029490 (83) 8T-4136 Bolt
(84) 7X-7729 Washer
(87) 420-8270 Channel As
(88) 420-7821 Panel - Install one panel (88). Install three bolts (85), and three washers (86). Install eight bolts (83), and eight washers (84). Install one channel assembly (87). Install two bolts (83), and two washers (84).
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Illustration 25 g06029881 Show/hide table
Illustration 26 g06029955 (82) 420-7822 Panel
(83) 8T-4136 Bolt
(84) 7X-7729 Washer
(85) 8T-4183 Bolt
(86) 5P-1076 Hard Washer
(89) 8T-4226 Plated Washer
(90) 420-8179 Flap
(92) 8T-4821 Washer
(93) 8T-7934 Hard Washer
(94) 8T-7971 Hard Washer - Install one panel (82). Install eight bolts (83), and eight washers (84). Install one bolt (85), and one washer (86). Install one rubber flap (90). Install one bolt (85), one washer, and one spacer (94). Install four bolts (83), four washers (89), and four spacers (93).
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Illustration 27 g06029962 (83) 8T-4136 Bolt
(85) 8T-4183 Bolt
(89) 8T-4226 Plated Washer
(91) 420-8186 Flap
(92) 8T-4821 Washer
(93) 8T-7934 Hard Washer
(95) 365-6813 Hard Washer - Install one rubber flap (91). Install three bolts (85), three washers (92), and three washers (95). Install three bolts (83), three washers (89), and three washers (93).
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| Illustration 11 | g03865442 |
| (1) 437-2653 Cooling Gp | |
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