Turbocharger - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | QTY |
A | 4C-5599 | Anti-Seize Compound | 1 |
- Disconnect tube assembly (1).
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Illustration 2 g03674172 - Disconnect hoses (2).
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Illustration 3 g03674194 - Disconnect tube (3).
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Illustration 4 g02377458 - Disconnect hose assemblies (4) and (5).
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Illustration 5 g02377876 - Remove four nuts (7) and remove turbocharger (6). Discard nuts (7) and remove the gasket.
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Illustration 6 g02377938 Note: Band clamps (8), (9), and (10), are one time use parts. Discard the clamp assemblies if the clamps are loosened.
- Remove band clamp (8) in order to separate the adaptor from the turbine housing. Discard band clamp (8).
- Remove band clamp (9) in order to separate the turbine housing from the cartridge assembly. Discard band clamp (9).
- Remove band clamp (10) in order to separate the compressor housing from the cartridge assembly. Discard band clamp (10).
- Remove adapters (11) from the cartridge assembly.
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Illustration 1 | g03674131 |
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
- Install turbocharger (6) in the reverse order of removal.
- Install new band clamp (9). Tighten band clamp (9) to a torque of
18 N·m (159 lb in) . Loosen band clamp (9) and retighten the clamp to a torque of13.6 ± 1.2 N·m (120 ± 11 lb in) . - Install new band clamp (10). Tighten band clamp (10) to a torque of
13.6 ± 1.2 N·m (120 ± 11 lb in) . - Install new band clamp (8). Tighten band clamp (8) to a torque of
12 ± 4 N·m (106 ± 35 lb in) . - Apply Tooling (A) to the threads of new nuts (7) prior to installation.
- Tighten nuts (7) to a torque of
70 ± 5 N·m (52 ± 4 lb ft) . - Put clean engine oil in the oil inlet of the turbocharger after assembly or before installation. This action will provide lubrication during start-up and during storage.
- Install new band clamp (9). Tighten band clamp (9) to a torque of
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