PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST SHIELDS ON CERTAIN G3606B, G3608B, G3612B, AND G3616B PETROLEUM ENGINES
Usage:
TEBE4688-00
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| 02Nov2016 |
U-582
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REWORKING THE EXHAUST SHIELDS ON CERTAIN G3606B, G3608B, G3612B, AND G3616B PETROLEUM ENGINES |
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| 1067 1439 | PS45271 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45271" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Nov2018 |
PROBLEM
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| The existing shields can degrade and fail on certain G3606B, G3608B, G3612B, and G3616B Petroleum Engines. If the existing shields fail it can cause failures in harnesses and sensors. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| G3606B | JFE00105 |
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| *******Group 2******* | |
| G3608B | XH700102-00106 |
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| *******Group 3******* | |
| G3612B | BB200101-00102 |
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| *******Group 4******* | |
| G3616B | ZZY00106-00113 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 0S1588 | BOLT |
| 4 | 2N2766 | LOCKNUT |
| 2 | 3V3308 | WASHER-HARD |
| 2 | 7L3195 | BOLT-HEX HEAD |
| 1 | 8T1887 | CLIP |
| 1 | 8T1888 | CLIP |
| 2 | 9L2295 | BOLT-HEX HEAD |
| 1 | 9S8752 | NUT-FULL |
| 4 | 1108314 | WASHER |
| 1 | 3353377 | GASKET |
| 1 | 4391528 | GROMMET |
| 1 | 4710308 | BRACKET |
| 1 | 4869778 | SHIELD AS |
| 1 | 4873531 | PLATE |
| 1 | 4874643 | SHIELD AS |
| 6 | 4874646 | SHIELD AS |
| 1 | 4874647 | SHIELD AS |
| 1 | 4874648 | SHIELD AS |
| 1 | 4874650 | SHIELD AS |
| 1 | 4874651 | SHIELD AS |
| 1 | 4874652 | SHIELD AS |
| 1 | 4874653 | SHIELD AS |
| 1 | 4874654 | SHIELD AS |
| 1 | 4874655 | SHIELD AS |
| 1 | 4885156 | SHIELD AS |
| 1 | 4885157 | SHIELD AS |
| 1 | 4885158 | SHIELD AS |
| 1 | 4885159 | SHIELD AS |
| 5 | 4885165 | SHIELD AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
| *******Group 2******* | ||
| 1 | 0S1588 | BOLT |
| 4 | 2N2766 | LOCKNUT |
| 2 | 3V3308 | WASHER-HARD |
| 2 | 7L3195 | BOLT-HEX HEAD |
| 1 | 8T1887 | CLIP |
| 1 | 8T1888 | CLIP |
| 2 | 9L2295 | BOLT-HEX HEAD |
| 1 | 9S8752 | NUT-FULL |
| 4 | 1108314 | WASHER |
| 1 | 3353377 | GASKET |
| 1 | 4391528 | GROMMET |
| 1 | 4710308 | BRACKET |
| 1 | 4869778 | SHIELD AS |
| 1 | 4873531 | PLATE |
| 1 | 4874643 | SHIELD AS |
| 8 | 4874646 | SHIELD AS |
| 1 | 4874647 | SHIELD AS |
| 1 | 4874648 | SHIELD AS |
| 1 | 4874649 | SHIELD AS |
| 1 | 4874650 | SHIELD AS |
| 1 | 4874651 | SHIELD AS |
| 1 | 4874652 | SHIELD AS |
| 1 | 4874653 | SHIELD AS |
| 1 | 4874654 | SHIELD AS |
| 1 | 4874655 | SHIELD AS |
| 1 | 4885156 | SHIELD AS |
| 1 | 4885157 | SHIELD AS |
| 1 | 4885158 | SHIELD AS |
| 1 | 4885159 | SHIELD AS |
| 7 | 4885165 | SHIELD AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 3******* | ||
| 1 | 0S1588 | BOLT |
| 1 | 1A2029 | BOLT |
| 2 | 1A8063 | BOLT |
| 4 | 2N2766 | LOCKNUT |
| 4 | 3V3308 | WASHER-HARD |
| 4 | 5K9090 | SEAL-O-RING-ORFS |
| 2 | 5P8248 | WASHER-HARD |
| 5 | 7E0701 | GASKET |
| 2 | 7L3195 | BOLT-HEX HEAD |
| 2 | 8T1887 | CLIP |
| 2 | 8T1888 | CLIP |
| 2 | 9L2295 | BOLT-HEX HEAD |
| 2 | 9S8752 | NUT-FULL |
| 4 | 1108314 | WASHER |
| 2 | 1345643 | GASKET AS |
| 1 | 2274056 | GASKET |
| 4 | 2279012 | GASKET |
| 1 | 3353377 | GASKET |
| 2 | 4391528 | GROMMET |
| 1 | 4862894 | BRACKET |
| 1 | 4869778 | SHIELD AS |
| 1 | 4874624 | SHIELD AS |
| 1 | 4874626 | SHIELD AS |
| 1 | 4874627 | SHIELD AS |
| 1 | 4874629 | SHIELD AS |
| 6 | 4874630 | SHIELD AS |
| 6 | 4874631 | SHIELD AS |
| 1 | 4874632 | SHIELD AS |
| 1 | 4874633 | SHIELD AS |
| 1 | 4874634 | SHIELD AS |
| 1 | 4874635 | SHIELD AS |
| 1 | 4874636 | SHIELD AS |
| 1 | 4874637 | SHIELD AS |
| 1 | 4874638 | SHIELD AS |
| 1 | 4874639 | SHIELD AS |
| 1 | 4874640 | SHIELD AS |
| 1 | 4874641 | SHIELD AS |
| 1 | 4874642 | SHIELD AS |
| 1 | 4874643 | SHIELD AS |
| 12 | 4885160 | SHIELD AS |
| 1 | 4885161 | SHIELD AS |
| 1 | 4885162 | SHIELD AS |
| 1 | 4885163 | SHIELD AS |
| 1 | 4885164 | SHIELD AS |
| 12 | 4885165 | SHIELD AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 4******* | ||
| 1 | 0S1588 | BOLT |
| 1 | 1A2029 | BOLT |
| 2 | 1A8063 | BOLT |
| 4 | 2N2766 | LOCKNUT |
| 4 | 3V3308 | WASHER-HARD |
| 4 | 5K9090 | SEAL-O-RING-ORFS |
| 2 | 5P8248 | WASHER-HARD |
| 5 | 7E0701 | GASKET |
| 2 | 7L3195 | BOLT-HEX HEAD |
| 2 | 8T1887 | CLIP |
| 2 | 8T1888 | CLIP |
| 2 | 9L2295 | BOLT-HEX HEAD |
| 2 | 9S8752 | NUT-FULL |
| 4 | 1108314 | WASHER |
| 2 | 1345643 | GASKET AS |
| 1 | 2274056 | GASKET |
| 4 | 2279012 | GASKET |
| 1 | 3353377 | GASKET |
| 2 | 4391528 | GROMMET |
| 1 | 4862894 | BRACKET |
| 1 | 4869778 | SHIELD AS |
| 1 | 4874624 | SHIELD AS |
| 1 | 4874625 | SHIELD AS |
| 1 | 4874626 | SHIELD AS |
| 1 | 4874627 | SHIELD AS |
| 1 | 4874628 | SHIELD AS |
| 1 | 4874629 | SHIELD AS |
| 8 | 4874630 | SHIELD AS |
| 8 | 4874631 | SHIELD AS |
| 1 | 4874632 | SHIELD AS |
| 1 | 4874633 | SHIELD AS |
| 1 | 4874634 | SHIELD AS |
| 1 | 4874635 | SHIELD AS |
| 1 | 4874636 | SHIELD AS |
| 1 | 4874637 | SHIELD AS |
| 1 | 4874638 | SHIELD AS |
| 1 | 4874639 | SHIELD AS |
| 1 | 4874640 | SHIELD AS |
| 1 | 4874641 | SHIELD AS |
| 1 | 4874642 | SHIELD AS |
| 1 | 4874643 | SHIELD AS |
| 16 | 4885160 | SHIELD AS |
| 1 | 4885161 | SHIELD AS |
| 1 | 4885162 | SHIELD AS |
| 1 | 4885163 | SHIELD AS |
| 1 | 4885164 | SHIELD AS |
| 16 | 4885165 | SHIELD AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Review for other programs. When possible, perform this program in conjunction with other programs. Follow rework procedure described in the Special Instruction for the appropriate group. Group 1: M0071992 Group 2: M0072314 Group 3: M0072316 Group 4: M0072318 |
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SERVICE CLAIM ALLOWANCES
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