PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE LINE ON 3516C HD MARINE ENGINES Caterpillar
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE LINE ON 3516C HD MARINE ENGINES
Usage:
TEBE4650-01
Show/hide table
13Jun2016
(Revised 23Jun2016)
U-309
A-235
D-272
O-269
TM-2
Show/hide table
Before/After
PRODUCT SUPPORT PROGRAM FOR REWORKING THE PRELUBE LINE ON 3516C HD MARINE ENGINES
1319
PS45113
Show/hide table
NOTE:
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
NOTE:
This Program must be administered either before or after failure.
In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45113" as the Part Number
and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.
If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
Show/hide table
NOTE:
The information supplied in this service letter may not be valid after the termination date of this program.
Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
Show/hide table
Show/hide table
Show/hide table
NOTE:
This Revised Service Letter replaces the 13Jun2016 Service Letter. Changes have been made to the Rework Procedure to correct the 4924395/">492-4395 Hose Assembly part number.
Show/hide table
TERMINATION DATE
30Jun2018
PROBLEM
Show/hide table
The relative motion between the cooler and pre-lube pump breaks the hard tube and the single-piece clip on certain 3516C HD Marine Engines. If the existing tube fails it can leak.
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 12% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Show/hide table
Refer to the attached Rework Procedure.
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-15000 hrs, 0-48 mo
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
Show/hide table
NOTE: This is a 2.0-hour job
Show/hide table
PARTS DISPOSITION
Show/hide table
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Show/hide table
Reference to the Operation and Maintenance Manual, SEBU8711, and Disassembly and Assembly, UENR0181 for draining coolant and rework procedure.
Remove highlighted tube as and brackets from engine.
Image1.2.1
After removing tube as and bracket replace highlighted bolts with shorter bolts. 0S-1595 Bolt on cover and 0S-1588 Bolt on bracket
Image1.3.1
Remove highlighted elbow assembly and install 4B-3140 cover (make sure that the (5P-5846) o-ring is available in the groove before installing the cover). 4B-3140 Cover 5M-2894 Washer, 0S-1594 Bolt
Image1.4.1
Remove highlighted elbow and plate from pre-lube and oil cooler.