PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMPRESSOR OIL COOLANT ADAPTER ON CERTAIN G3606, G3612, AND G3616 PETROLEUM ENGINES
Usage:
TEBE4544-00
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| 11Jan2017 |
U-26
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| Before/After | PRODUCT SUPPORT PROGRAM FOR REPLACING THE COMPRESSOR OIL COOLANT ADAPTER ON CERTAIN G3606, G3612, AND G3616 PETROLEUM ENGINES |
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| 1380 1393 1355 7555 | PS45354 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45354" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Jan2019 |
PROBLEM
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| The existing adapter can fail on certain package installations on certain G3606, G3612, and G3616 Petroleum Engines. If the existing adapter fails it will leak coolant. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| G3606B | JFE00105 |
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| *******Group 2******* | |
| G3612B | BB200101-00102 |
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| *******Group 3******* | |
| G3616B | ZZY00106-00115 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 8 | 0S1590 | BOLT |
| 12 | 0S1594 | BOLT |
| 1 | 0T0102 | BOLT |
| 1 | 0V0375 | BOLT |
| 2 | 1A1460 | BOLT |
| 38 | 1A2029 | BOLT |
| 1 | 1A5822 | BOLT |
| 6 | 1F7958 | NUT-FULL |
| 1 | 1W3785 | BONNET-O CLR |
| 8 | 1W4072 | RETAINER |
| 4 | 1W4099 | RING-RETAINER |
| 13 | 3B1915 | BOLT |
| 73 | 3V3308 | WASHER-HARD |
| 1 | 4P3749 | PLUG |
| 4 | 5M2894 | WASHER-HARD |
| 1 | 5P3501 | ADAPTER-STOR |
| 1 | 5P4889 | SEAL-O-RING |
| 2 | 5P8245 | WASHER-HARD |
| 1 | 6V1454 | SEAL-O-RING |
| 2 | 6V3250 | SEAL-O-RING |
| 1 | 6V5066 | SEAL-O-RING |
| 1 | 6V6809 | SEAL-O-RING |
| 2 | 7B9665 | PLUG-PIPE |
| 11 | 7D1649 | WASHER-HARD |
| 8 | 7X7906 | CLIP |
| 8 | 7X7907 | CLIP |
| 4 | 8C3072 | SEAL-O RING |
| 2 | 8T2903 | SEAL-O-RING |
| 1 | 8T6766 | PLUG-NPTF |
| 1 | 8V9708 | SPACER |
| 1 | 9S4191 | PLUG-LD STOR |
| 4 | 9S8752 | NUT-FULL |
| 1 | 1524067 | COVER |
| 1 | 1549025 | VALVE-SAMPLING |
| 1 | 1570670 | CAP-DUST |
| 2 | 1653931 | BOLT-HEX HEAD |
| 2 | 2473796 | GASKET |
| 6 | 2885476 | SEAL-O-RING |
| 2 | 3449285 | RING |
| 8 | 3678480 | GROMMET |
| 2 | 3716762 | FLANGE |
| 3 | 3841237 | FLANGE |
| 1 | 4239032 | SPACER |
| 1 | 4609803 | ELBOW |
| 1 | 4734937 | ELBOW |
| 1 | 4745040 | PLUG |
| 1 | 4851356 | TUBE AS |
| 1 | 4851357 | BRACKET AS |
| 1 | 4892254 | TUBE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 2******* | ||
| 2 | 0S1590 | BOLT |
| 14 | 0S1594 | BOLT |
| 4 | 1A2029 | BOLT |
| 1 | 1W4067 | GASKET |
| 10 | 1W4072 | RETAINER |
| 6 | 1W4099 | RING-RETAINER |
| 16 | 3V3308 | WASHER-HARD |
| 12 | 5M2894 | WASHER-HARD |
| 1 | 5P4889 | SEAL-O-RING |
| 1 | 6V1454 | SEAL-O-RING |
| 2 | 7B9665 | PLUG-PIPE |
| 1 | 7E7209 | RING-RETAINER |
| 1 | 8C3072 | SEAL-O RING |
| 1 | 8C3073 | SEAL-O-RING |
| 1 | 9Y2099 | FLANGE-CAPTIVE |
| 8 | 0532294 | BOLT-12 POINT HD |
| 4 | 1313718 | SEAL-O-RING |
| 1 | 1524067 | COVER |
| 8 | 2885476 | SEAL-O-RING |
| 1 | 3449285 | RING |
| 1 | 3716762 | FLANGE |
| 1 | 4711284 | FLANGE |
| 1 | 4734938 | ELBOW |
| 3 | 4742804 | FLANGE |
| 1 | 4745039 | TUBE |
| 1 | 4745040 | PLUG |
| 2 | 4749156 | TUBE |
| 1 | 4981194 | BRACKET AS |
| 1 | 4982077 | TUBE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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| *******Group 3******* | ||
| 2 | 0S1590 | BOLT |
| 4 | 0S1594 | BOLT |
| 6 | 1A2029 | BOLT |
| 1 | 1W4067 | GASKET |
| 2 | 1W4072 | RETAINER |
| 2 | 1W4099 | RING-RETAINER |
| 8 | 3V3308 | WASHER-HARD |
| 4 | 5M2894 | WASHER-HARD |
| 1 | 5P4889 | SEAL-O-RING |
| 1 | 6V1454 | SEAL-O-RING |
| 2 | 7B9665 | PLUG-PIPE |
| 1 | 7E7209 | RING-RETAINER |
| 2 | 8C3072 | SEAL-O RING |
| 1 | 8C3073 | SEAL-O-RING |
| 1 | 9Y2099 | FLANGE-CAPTIVE |
| 1 | 1524067 | COVER |
| 4 | 2885476 | SEAL-O-RING |
| 1 | 3449285 | RING |
| 1 | 3716762 | FLANGE |
| 1 | 4734938 | ELBOW |
| 1 | 4745039 | TUBE |
| 1 | 4745040 | PLUG |
| 1 | 4981193 | TUBE |
| 1 | 4981194 | BRACKET AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| Review for other programs. When possible, perform this program in conjunction with other programs. Group 1: Refer to Special Instruction, M0077411. Group 2: Refer to Special Instruction, M0076362. Group 3: Refer to Special Instruction, M0076360. |
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SERVICE CLAIM ALLOWANCES
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