836K Landfill Compactor and 834K Wheel Dozer Machine Systems Caterpillar


Main Control Valve - Remove and Install

Usage:

834K L4Y

Removal Installation

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
421-5662  Lifting Eye Assembly 

Start By:

  1. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".

  2. Release the pressure in the implement hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g03397527

  1. Remove cover (1). Repeat for the opposite side.


    Illustration 2g03397540

  2. Disconnect harness assembly (2).


    Illustration 3g03397574


    Illustration 4g03397578

  3. Remove bolts (3) and pull harness (2) through cover (4). Remove cover (4). Remove front cover (5).


    Illustration 5g03397639


    Illustration 6g03397588

  4. Install Tooling (A) and a suitable lifting device to guard (7). The weight of guard (7) is approximately 45 kg (100 lb). Remove bolts (6). Remove guard (7).


    Illustration 7g03397717

  5. Disconnect tubes (7) and (8). Remove bolt (9). Disconnect harness assembly (10).


    Illustration 8g03398244

  6. Disconnect two hose assemblies (11). Disconnect hose assemblies (12) and (13).


    Illustration 9g03398256

  7. Disconnect tubes (14). Disconnect harness assembly (15).


    Illustration 10g03398268

  8. Install Tooling (A) and a suitable lifting device to main control valve (16). The weight of main control valve (16) is approximately 73kg (160 lb).

  9. Remove bolts (17) and remove main control valve (16).

Installation Procedure

  1. Install main control valve (16) in the reverse order of removal.

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