1993/05/17 Caterpillar


Baffles Available To Help Reduce Turbocharger Noise {1052,1058}

Usage:


3406B/C (3ZJ, 2EK, 4CK) Truck Engines

Since the 1991 Model Year, all Caterpillar truck engines use recirculation ports (5) in the compressor housing (4) of the turbocharger to allow recirculation (C) of inlet air (B). This helps prevent compressor surge at deep lug operating conditions. This compressor surge (popping in the air inlet system) was sometimes present with high load factor operation at high altitudes, high ambient temperatures, and/or restricted inlet systems. The recirculation ports can cause a high pitched whistle on some trucks. This can be irritating to the operator. The whistle is generated by the blade pass frequency of the compressor wheel (6) over the recirculation ports (5). The whistle is broadcast into the large 6 inch air system of the 3406C truck engine.

The 1073186 and 1073187 Noise Baffles (1) are available to reduce the turbocharger whistle on the above truck engines. The noise baffle is placed into the inlet of the compressor housing (4) and retained with the standard air hose (2) and clamps (3) as shown in the illustration. The noise baffle (1) prevents the linear travel of the whistle while still allowing effective recirculation (C) of air flow to the compressor wheel. The chart identifies which noise baffle to use with which engine.


Location of the new 1073186 and 1073187 Noise Baffles in the inlet of the turbocharger compressor housing. (A) Compressor Housing Dimension. (B) Turbocharger inlet air flow. (C) Recirculation air flow. (1) Noise Baffle. (2) Typical Inlet Air Hose. (3) Hose Clamp. (4) Compressor Housing. (5) Recirculation Port. (6) Compressor Wheel. (7) Centerline Of Turbocharger.

Caterpillar Information System:

1993/05/10 New Low Crevice Volume (LCV) Piston Body Assembly Used{1214}
1993/05/10 0R3735 Remanufactured Camshaft Available{1210}
1993/05/10 Service Tips For Effective Repair Of Failed Turbochargers{1052,1063,1059}
1993/05/03 Governor Control Adjustment {1264}
1993/04/12 New Bearing Assemblies Used On Main Shaft{3322}
1993/04/12 New Damper Guard Group Used{7150}
1993/04/12 New Expansion Tank Assembly Used In Expansion Tank Groups{1354}
1993/04/12 Adjustment Of 60670 Idle Air Lines Group (Idle Bleed Circuit){1266}
1993/04/12 New Seal Group Used In Water Pump Groups{1361}
1993/04/12 Fan Drive Pulley Group Components{1359}
1993/04/12 New Personality Modules Provide Improved Cruise Control{1902}
1993/04/12 Component Cross Reference Lists For Programed Electronic Engine Control (PEEC) And Electronic Systems{1900}
1993/05/17 New Fuel Injection Lines, Clamps, And Brackets Used In Fuel Injection Lines Groups {1252}
1993/05/24 Summary Of Changes To Timing Advance Drive Groups{1272}
1993/05/31 New Fuel Injector Group Help Reduce Plunger And Barrel Seizures{1290}
1993/06/07 New Jacket Water Heater Mounting Groups Include Improved Hoses{1383}
1993/06/07 New Electronic Speed Switch Assembly Used In Junction Box Groups Increases Service Life{1900}
1993/06/14 Low Idle Adjustment, Additional "Buffer" Adjustment Screw Used On Marine Governors {1264}
1993/06/14 Lock Removed From Front Timing Gear Group To Help Prevent Loss Of Tightening Torque {1206}
1993/06/14 New Fuel Pump Drive Idler Gear Assembly And Shaft Used In Front Timing Gear Groups {1206}
1993/06/14 New Bonnet Used In Fuel Injection Pump Group {1251}
1993/06/14 3E3761 Coolant Level Sensor Assembly {7422}
1993/06/21 Windshield Washer Jet Nozzle Assembly Available For Parts Service{7306}
1993/06/21 Measuring "Dynamic Rack" Of Unit Injectors{0780}
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