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Procedure to Install 417-6250 Blade Ar to Certain Vibratory Soil Compactors{6060} Caterpillar


Procedure to Install 417-6250 Blade Ar to Certain Vibratory Soil Compactors{6060}

Usage:

CS-66B CS6
Vibratory Soil Compactor:
CS66B (S/N: CS61-UP)

Introduction

This Special Instruction provides the necessary information to install 417-6250 Blade Ar to certain Vibratory Soil Compactors.

Read the entire Special Instruction before order any parts or perform the following procedure.

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------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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------ WARNING! ------

Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"for tools and supplies to collect and contain fluids in Caterpillar machines.

Dispose of all fluids according to local regulations.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes.

Installation Procedure

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Table 1
Required Tools    
Tooling     Part Number     Part Description     Qty    
A     1P-0510     Driver Gp     1    

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Table 2
Required Parts    
Item     Part Number     Part Description     Qty    
1     370-6765     Blade As     1    
2     364-1956     Cutting Edges     2    
3     4F-3656     Bolts     8    
4     8T-4122     Hard Washers     24    
5     3E-9861     Locknuts     24    
6     4F-3654     Bolts     16    
7     146-3148     Cutting Edges     2    
8     077-5470     Terminal Bushing     1    
9     3B-8489     Grease Fittings     3    
10     9X-6496     Retaining Rings     4    
11     8G-4189     Self-Aligning Bearings     2    
12     7X-8086     Blade Supports     4    
13     7X-2465     Bolts     2    
14     7X-8115     Washers     4    
15     362-0148     Tubes     2    
16     362-0149     Spacers     2    
17     7X-8093     Spacers     2    
18     6V-7676     Nuts     2    
19     351-7975     Mount As     1    
20     090-8865     Spacers     10    
21     8T-4779     Bolts     10    
22     419-9380     Hydraulic Cylinder Gp     1    
23     164-5567     Quick Disconnect Coupler As     2    
24     6V-0852     Dust Caps     2    
25     164-5608     Connector As     2    
26     2J-5997     Locknuts     2    
27     7X-0533     Hard Washers     4    
28     1D-4649     Bolt     1    
29     7X-8087     Shims     4    
30     7X-2488     Bolts     10    
31     8T-4123     Washers     10    
32     6V-7688     Locknuts     10    
33     7X-0429     Bolt     1    
34     362-0479     Plate As     1    
35     5P-4116     Hard Washers     12    
36     8T-3647     Bolts     4    
37     363-6046     Hose As     2    
38     154-4883     Half Clamps     24    
39     102-8705     Plates     6    
40     7X-0818     Bolts     7    
41     360-7426     Cover     1    
42     8T-6869     Bolts     5    
43     360-0480     Bracket     1    
46     225-9202     Bar     1    
47     365-0639     Hose Guards     6    
48     7K-1181     Cable Straps     18    
50     375-5494     Hose Guards     2    
51     204-4990     Plate As     3    
53     153-6244     Elbow As     1    
54     148-8315     Connector     1    
55     360-1687     Blade Valve and Mounting     1    
56     148-8364     Elbow As     2    
57     148-8368     Elbow As     1    
58     375-4400     Bracket As     1    
59     7X-7729     Washers     10    
60     8T-4195     Bolts     6    
61     8T-4133     Nuts     4    
64     6V-1889     Clip     1    
67     396-4588     Hose As     1    
68     4J-5267     O-Ring Seal     1    
69     177-2215     Straps     8    
70     178-3620     Strap     1    
71     200-6345     Mounts     2    
72     204-2281     Cable Straps     4    
73     360-7677     Hose As     1    
74     378-0736     Hose As     1    
77     148-8447     Swivel Tee     1    
78     150-3033     Elbow As     1    
83     362-4302     Plate As     1    
84     362-3191     Controller     1    
85     9X-8256     Washers     2    
86     7X-2535     Bolts     2    
87     8T-4189     Bolts     2    
88     327-0325     Cable Strap     1    
90     359-7584     Solenoid Harness As     1    
91     132-5789     Clips     2    
99     380-1969     Direction and Speed Control Gp     1    
100     367-1983     Film     1    

  1. Park the machine to a smooth, horizontal surface.

  1. Shut off the engine and turn the battery disconnect switch to the OFF position.
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    Illustration 1g03269458

  1. Attach a suitable lifting device to blade assembly (1). The weight of blade assembly (1) is approximately 567 kg (1250 lb). Place blade assembly (1) upside down in order to install the cutting edges.

  1. Install cutting edge (2), four bolts (3), four washers (4), and four nuts (5) to each side of blade assembly (1) .

  1. Install two cutting edges (7), 16 bolts (6), 16 washers (4), and 16 nuts (5) .
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    Illustration 2g03269460

  1. Use Tooling (A) to install bushing (8) to blade assembly (1). Install bushing (8) and grease zerk (9) to blade assembly (1) .
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    Illustration 3g03269462

    Right side shown.

  1. Install grease zerk (9) to blade assembly (1) .

  1. Use Tooling (A) to install bearing (11). Install retaining ring (10), bearing (11), and retaining ring (10) to blade assembly (1) .
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    Illustration 4g03282378

    Right side shown.

  1. Install tube (15) through the arm. Install two spacers (17) on tube (15) .

  1. Install support brackets (12) to each side of tube (15) .

  1. Install bolt (13), two washers (14), and nut (18) .

  1. Repeat Step 7 through Step 11 on the other arm of blade assembly (1) .
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    Illustration 5g03269466

  1. Attach a suitable lifting device to mount assembly (19). The weight of mount assembly (19) is approximately 57 kg (125 lb). Install mount assembly (19), ten washers (20), and ten bolts (21) .
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    Illustration 6g03269476

  1. Install connector assemblies (25), quick disconnect couplers (23), and dust caps (24) to hydraulic cylinder (22) .
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    Illustration 7g03271057

  1. Use two people or attach a suitable lifting device to hydraulic cylinder (22). The weight of hydraulic cylinder (22) is approximately 25 kg (55 lb). Install hydraulic cylinder (22), bolt (28), washers (27), and nut (26). Tighten bolt (28) to a torque of 400 ± 50 N·m (295 ± 37 lb ft).
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    Illustration 8g03271058

  1. Attach a suitable lifting device to blade assembly (1). The weight of blade assembly (1) is approximately 567 kg (1250 lb). Place blade assembly (1) into position.
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    Illustration 9g03271059

  1. Use a suitable jack to lift the arm of blade assembly (1) into position. Install four bolts (30), shims (29), four washers (31), and four nuts (32), do not tighten at this time. Perform this step on the left side of the machine.

    Note: Do not install center bolt (30), washer (31), and nut (32) at this time.

    Note: Shim as required.

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    Illustration 10g03281621

  1. Install the center bolt (30), washer (31), and nut (32) when shimming is complete. Tighten five bolts (30). Perform this step on the left side of the machine.
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    Illustration 11g03271060

  1. Connect blade assembly (1) to hydraulic cylinder (22). Install bolt (33), washers (27), and nut (26). Tighten bolt (33) to a torque of 400 ± 50 N·m (295 ± 37 lb ft).
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    Illustration 12g03271061

  1. Install plate assembly (34), four washers (35), and four bolts (36) .
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    Illustration 13g03271062

  1. Place hose assemblies (37) into position on the machine. Connect hose assemblies (37) to connector assemblies (25) .

  1. Install two clamps (38), plate (39), and bolt (40) .

  1. Install four clamps (38), cover (41), two washers (35), and two bolts (40) .
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    Illustration 14g03282916

  1. Install two clamps (38), plate (39), and bolt (36) to plate assembly (34) .

  1. Install eight clamps (38), four washers (35), and four bolts (36) to plate assembly (34) .
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    Illustration 15g03282918

  1. Install bracket assembly (43) and tighten bolts (36) .
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    Illustration 16g03271065

  1. Remove nut (44) .

  1. Loosen nut (45) .
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    Illustration 17g03271066

  1. Install bar assembly (46) and nut (44). Tighten nuts (44) and (45) .
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    Illustration 18g03271067

  1. Install two hose guards (47) and four cable straps (48) .

  1. Install two clamps (38), plate (39), and bolt (40) on bar assembly (46) .
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    Illustration 19g03271069

  1. Remove four nuts (49) .
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    Illustration 20g03282956

  1. Install plate assembly (51) and four nuts (49) .

  1. Place hose assemblies (37) into position. Install two hose guards (47) and four cable straps (48) on hose assemblies (37). Install two hose guards (47) and four cable straps (48) on hose assemblies (37) .

  1. Install four clamps (38), two plates (39), and two bolts (40) .
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    Illustration 21g03271070

  1. Remove two nuts (52) .
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    Illustration 22g03271072

  1. Install plate assembly (51) and two nuts (52) .

  1. Place hose assemblies (37) into position. Install two clamps (38), plate (39), and bolt (40) .
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    Illustration 23g03271074

  1. Install elbow assembly (53), connector (54), two elbow assemblies (56), and elbow assembly (57) to valve assembly (55) .
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    Illustration 24g03271076

  1. Install plate assembly (58), two washers (59), and two bolts (60) .
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    Illustration 25g03271077

  1. Install valve assembly (55), four bolts (60), eight washers (59), and four nuts (61) .
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    Illustration 26g03274996

  1. Open the engine enclosure. Remove three bolts and panel (62) .
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    Illustration 27g03275016

  1. Connect two hose assemblies (37) to valve assembly (55) .
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    Illustration 28g03275018

  1. Disconnect hose assembly (63). Install a plug to hose assembly (63). Install a cap the hydraulic fitting on the hydraulic oil filter.
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    Illustration 29g03275020

  1. Remove the four cable straps, the bolt, and clip (64) that secure hose assembly (63) to the frame.
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    Illustration 30g03275022

  1. Remove bolt (66), the plate, and the two clamps that secure hose assembly (63) to the fan guard.

  1. Remove four bolts (65), two half clamps, hose assembly (63), and the O-ring seal from the fan motor.

    Note: Discard hose assembly (63) .

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    Illustration 31g03275024

  1. Install O-ring seal (68), hose assembly (67), two half clamps, and four bolts to the fan motor.

  1. Install the two clamps, the plate, and bolt (66) that secure hose assembly (63) to the fan guard.

  1. Route hose assembly (67) back toward valve assembly (55) .
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    Illustration 32g03275020

  1. Install clip (64), the bolt, three cable straps (69), and one strap (70) that secure hose assembly (67) to the frame.
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    Illustration 33g03275025

  1. Connect hose assembly (67) to elbow assembly (53) on valve assembly (55). Install mount (71) and cable strap (72) .
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    Illustration 34g03275179

  1. Connect hose assembly (73) to connector (54) on valve assembly (55) .
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    Illustration 35g03275196

  1. Connect hose assembly (74) to elbow assembly (57) on valve assembly (55). Route hose assembly (74) toward the engine.
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    Illustration 36g03275219

  1. Disconnect hose assembly (75) from elbow connector (76) .
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    Illustration 37g03275220

  1. Install elbow connector (77) to tee fitting (78). Connect tee fitting (78) to elbow connector (76). Connect hose assembly (75) to tee fitting (78). Connect hose assembly (74) to elbow connector (77). Use cable straps (69), mount (71), and cable strap (72) to secure hose assembly (74) to the frame.
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    Illustration 38g03274996

  1. Install panel (62) and three bolts. Close the engine enclosure.
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    Illustration 39g03275221

  1. Remove the four bolts and step assembly (79) .
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    Illustration 40g03276317

  1. Remove the two bolts and plate (80) .
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    Illustration 41g03276318

  1. Remove nut (82), the washers, and the bolt. Remove the two bolts and plate assembly (81) .
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    Illustration 42g03276319

  1. Install controller (84), two washers (85), and two bolts (86) to plate assembly (83) .
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    Illustration 43g03276320

  1. Install plate assembly (83), two washers (35), and two bolts (87) to the frame.
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    Illustration 44g03276321

  1. Install cable strap (88) to the existing harness. Install cable strap (88) to plate assembly (83) .
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    Illustration 45g03276323

  1. Connect harness assembly (90) to controller (84) .
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    Illustration 46g03276327

  1. Route harness assembly (90) toward valve assembly (55) .

  1. Connect "G-C4" to Solenoid (A) on valve assembly (55) .

  1. Connect "G-C3" to Solenoid (B) on valve assembly (55) .

  1. Install two ladder clips (91) to valve assembly (55) mount. Install cable straps (48) to retain harness assembly (90) in position.
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    Illustration 47g03276318

  1. Install plate assembly (81) and the two bolts. Install the bolt, the washers, and nut (82) .
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    Illustration 48g03276317

  1. Install plate (80) and the two bolts.
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    Illustration 49g03275221

  1. Install step assembly (79) and the four bolts.
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    Illustration 50g03276330

  1. Remove two screws (92). Pull display (91) outward and disconnect the harness behind display (91). Remove display (91) .

  1. Remove screws (94). Move console cover (93) in order to gain access to the harness assembly.
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    Illustration 51g03276331

  1. Disconnect harness assembly (95) from ignition harness assembly (96) .
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    Illustration 52g03276332

  1. Disconnect harness assembly (98) from direction and speed control (97) .

  1. Remove the four screws and direction and speed control (97) .
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    Illustration 53g03276334

  1. Install direction and speed control (99) and the four screws.

    Note: The four screws are supplied with the new direction and speed control (99) .

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    Illustration 54g03276336

  1. Connect harness assembly (98) to direction and speed control (99) .
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    Illustration 55g03276331

  1. Connect harness assembly (95) to ignition harness assembly (96) .
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    Illustration 56g03276337

  1. Install console cover (93) and screws (94) .

  1. Connect the harness assembly to display (91). Install display (91) and two screws (92) .

  1. Install decal (100) .

  1. Install 394-8439 Implement Software Gp into the controller with Plus 1. Go into the configuration screen and select the blade has been installed.

Caterpillar Information System:

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