424B Backhoe Loader Engine Supplement Caterpillar


Engine and Transmission - Remove

Usage:

424B JRN

Removal Procedure

Start By:

  1. Remove the muffler.

  2. Remove the radiator.

  3. Remove the rear drive shaft.

  4. Remove the cab.

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
6V-3145  Load Leveler Gp 


    Illustration 1g03673284

  1. Loosen clamps (1) and (6) and disconnect hose (5). Loosen clamps (2) and (8) and disconnect hose (3). Remove straps (4) and disconnect harness assembly (7).


    Illustration 2g03673286
    The view shown from bottom of the machine

  2. Remove bolt (9). Disconnect clamp (10) and hoses (11).


    Illustration 3g03673287

  3. Remove straps (12), (13) and (14). Disconnect cable harness assembly (15) and (20). Disconnect harness assembly (16), (18) and (21). Disconnect harness assembly (19) and (17).


    Illustration 4g03673299

  4. Loosen clamps (22) and (25). Remove bolt (26) and clamp (24). Disconnect hose assembly (23).


    Illustration 5g03673302

  5. Remove straps (27) and disconnect the harness assembly (28).

  6. Remove the filters from the engine and transmission.


    Illustration 6g03673314

  7. Use suitable Tooling to support hydraulic tank (29).


    Illustration 7g03674719

    Note: Typical example

  8. Support pump (30) with suitable lifting straps and cribbing. The weight of pump (30) is approximately 34 kg (75 lb).


    Illustration 8g03673324

  9. Remove bolts (32) Disconnect pump (31).


    Illustration 9g03678348
    Typical example

  10. Attach tool (A) to a suitable lifting device. Attach tool (A) to the engine and to the transmission. The combined weight of engine (34) and transmission (33) is approximately 690 kg (1521 lb).


    Illustration 10g03673318

  11. Remove engine mounting bolt (35) from the front right side of the engine.


    Illustration 11g03673320

  12. Remove engine mounting bolt (36) from the front left side of the engine.


    Illustration 12g03673322

  13. Remove transmission mounting bolt (37) from the rear left side of the transmission.


    Illustration 13g03673323

  14. Remove transmission mounting bolt (38) from the rear right side of the transmission.


    Illustration 14g03674717

  15. Place the engine (34) and transmission (33) on a suitable stand.

Caterpillar Information System:

Maintenance Guide For Cab Pressurization on All Caterpillar Products{0374, 0644, 0768, 7301, 7311, 7500} Maintenance Guide For Cab Pressurization on All Caterpillar Products{0374, 0644, 0768, 7301, 7311, 7500}
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