1990/09/24 Caterpillar


Incorrect Throttle Adjustment Can Cause Engine Surge{1913,0782,1900}

Usage:


3176 And 3406B (PEEC) Truck Engines

Reference: Service Manual Module, 3406B (PEEC) Truck Engine Test Procedures, SENR3479. Service Manual Module, Electronic Troubleshooting 3176 Diesel Truck Engine, SENR3913.

The throttle adjustment procedure is critical to insure proper engine performance. Some engines equipped with 9X9647 or 9X9648 Throttle Position Sensors (TPS) have experienced problems because the throttle linkage was not adjusted correctly. When incorrectly adjusted, the engine may experience low power, or in the worst case, "cutout" when fully loaded. Incorrect adjustment can cause the TPS rotary disk to travel beyond normal operating ranges. If the rotary disk travels too far (over rotates), the engine will "cutout" while fully loaded. If the rotary disk does not travel far enough (under rotates), full throttle will not be reached.

Incorrect adjustment cannot be detected with the Electronic Control Analyzer Programmer (ECAP) status display for throttle position. To verify correct TPS adjustment, connect the ECAP or Digital Diagnostic Tool (DDT) to the output of the TPS with the 8C9801 PWM Signal Adapter Group. Set the service tool to display the screen for duty cycle measurement of the pulse width modulated signal. Adjust the throttle linkage to get a low idle reading of 15 to 20% duty cycle and a high idle reading of 80 to 85% duty cycle. This adjustment may have to be performed several times before both low and high idle adjustment ranges are achieved at the same time.

For more details on the correct throttle adjustment procedure, see the Reference.

Caterpillar Information System:

1990/09/24 Standard Oval And High Temperature Oval Head Seals Available For Certain Hydraulic Cylinder Applications{7555,5102,5456}
1990/09/24 Sealing Threads On Switches And Sensors That Are Grounded Through The Case{1400,1900,3175,7422,7493}
1990/09/17 New 4P0329 Pleasure Craft Cruise Kit Available For 3208 Marine Engines {1000}
1990/09/17 Be Sure To Use Correct Piston Pin With New Pistons {1225,1214}
1990/09/17 New Cylinder Head Group Available For Landfill Applications {1100,1104,1105}
1990/09/17 Special Instruction SEHS9177, Has Adjustment Procedure For Door Latch Assemblies And Strikers {7308}
1990/09/10 Voltage Regulator Droop Connections Are Shown Incorrectly In Service Manuals{4475}
1990/09/10 New Timing Specifications{1552}
1990/09/10 New Remanufactured 0R6183 Control Group (Personality Module) Available{1902}
1990/09/10 New Alternator Drive Vee Belt Available{1357,1405}
1990/09/10 Engine Oil Lines Group Available To Relocate Oil Filter On 3208 Marine Engines{1318}
1990/09/10 New Stainless Steel Plug Used In Aftercooler Core Assembly{1064}
1990/09/24 Add Bolt Dampers To Oil Pump Mounting Bolts to Prevent Bolt Failures{1304}
1990/10/01 What's Your Answer? {0114,1400}
1990/10/01 Correct Light Bulb Replacement For The 8T9290 Borescope; New Light Bulb Used {0777}
1990/10/01 New 4C6090 Multichannel Temperature Selector Available To Aid In Diagnosing Low Power Complaints {0781}
1990/10/01 Incorrect Installation Of Slow-Moving Vehicle Sign (Triangle) May Affect Cooling Performance {7405,1353,7557}
1990/10/01 Answers To Quiz In This Issue {0114,1400}
1990/10/08 Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08 Improved 4J3815 Gasket Helps Prevent Oil And Air Leaks In Hydraulic Tank Mounting And Filler Groups{5065}
1990/10/08 New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08 Price Adjustments On Service Program Modules{1902,0782}
1990/10/08 New Pump Group With Bolt Dampers Used In Oil Pump Group{1304}
1990/10/15 Be Sure To Use Only 5P3975 Rubber Lubricant On The Core Assembly End Seals In Folded Core Or Multiple Row Module Radiators{1353,1351}
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