New Turbocharger Coolant Lines for 797 and 797B Off-Highway Trucks {1052, 1052, 1380}
- Off-Highway Truck:
- 797 (S/N: 5YW1-UP)
- 797B (S/N: JSM1-UP)
Description of Change: New turbocharger coolant line groups have been developed to improve reliability. The new line groups have improved routing.
Adaptable To:
Note: The original parts have not been canceled. The new line groups are adaptable to the machines that are listed above back to first production.
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| Effective Serial Numbers |
| 5YW00278-Up |
| JSM00489-Up |
- The 213-6540 Water Lines Gp has been replaced by the 373-0414 Water Lines Gp
- The 213-6539 Turbocharger Water Lines Gp has been replaced by the 368-2097 Turbocharger Water Lines Gp
- The 213-6541 Turbocharger Water Lines Gp has been replaced by the 369-8264 Turbocharger Water Lines Gp
For information on removal and installation of the parts, refer to the Disassembly and Assembly manual for the machine engine.
The new parts are listed in tables 2, 3, and 4
368-2097 Turbocharger Water Lines Gp
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 | |
| Illustration 1 | g02531077 |
368-2097 Turbocharger Water Lines Gp | |
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| 368-2097 Turbocharger Water Lines Gp | ||
|---|---|---|
| Part Number | Description | Qty |
| 0L-1143 | Bolt | 1 |
| 0L-2070 | Bolt | 1 |
| 0S-1571 | Bolt | 2 |
| 0S-1588 | Bolt | 4 |
| 0S-1591 | Bolt | 5 |
| 0S-1594 | Bolt | 10 |
| 0S-1608 | Bolt | 2 |
| 0S-1619 | Bolt | 7 |
| 107-0744 | Block | 2 |
| 154-2302 | Spacer | 1 |
| 155-0454 | Plate As | 1 |
| 155-0457 | Tube As | 1 |
| 155-0459 | Plate As | 1 |
| 163-6338 | Plate | 2 |
| 180-8424 | O-Ring Seal | 1 |
| 1L-5081 | Spacer | 8 |
| 213-6533 | Tee | 1 |
| 213-6574 | Bracket | 1 |
| 243-2288 | Gasket | 2 |
| 6V-8642 | Connector | 1 |
| 228-7091 | O-Ring Seal | 1 |
| 238-5081 | O-Ring Seal | 1 |
| 2A-4639 | Bolt | 8 |
| 341-9211 | Gasket | 8 |
| 353-5150 | Adapter As | 1 |
| 368-8150 | Elbow | 2 |
| 368-8152 | Bracket As | 1 |
| 374-4271 | Bracket As | 4 |
| 375-4417 | Water Hose Assembly | 1 |
| 375-4418 | Water Hose Assembly | 1 |
| 375-4419 | Water Hose Assembly | 1 |
| 375-5578 | Water Hose Assembly | 1 |
| 375-5579 | Water Hose Assembly | 1 |
| 375-5580 | Water Hose Assembly | 1 |
| 375-5581 | Water Hose Assembly | 1 |
| 375-6239 | Bracket As | 1 |
| 375-9599 | Bracket As | 1 |
| 376-0090 | Water Hose Assembly | 1 |
| 376-7948 | Water Tube As | 2 |
| 377-7302 | Water Hose Assembly | 1 |
| 384-2309 | Grommet | 2 |
| 3B-1915 | Bolt | 4 |
| 3K-0360 | O-Ring Seal | 2 |
| 5M-2894 | Hard Washer | 43 |
| 5P-7462 | Clip | 1 |
| 5P-7463 | Clip | 1 |
| 6V-0683 | Grommet | 1 |
| 6V-6609 | O-Ring Seal | 4 |
| 6V-8398 | O-Ring Seal | 4 |
| 6V-8639 | Connector | 2 |
| 6V-9169 | Nut | 1 |
| 6V-9831 | Cap As | 3 |
| 6V-9838 | Swivel Tee | 2 |
| 6V-9851 | Elbow | 1 |
| 6V-9852 | Elbow | 2 |
| 7N-7878 | Cover Plate | 4 |
| 8C-6873 | Connector | 2 |
| 8M-9024 | Hard Washer | 2 |
| 5P-7462 | Clip | 2 |
| 5P-7463 | Clip | 2 |
| 9R-1004 | Clip | 9 |
| 9R-1005 | Clip | 9 |
| 9S-7739 | Flared Union | 1 |
| 9S-8005 | O-Ring Plug | 2 |
| 9S-8752 | Full Nut | 4 |
| 9S-8896 | Cap | 1 |
| 9X-6458 | Hard Washer | 1 |
369-8264 Turbocharger Water Lines Gp
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 | |
| Illustration 2 | g02531161 |
369-8264 Turbocharger Water Lines Gp | |
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| 369-8264 Turbocharger Water Lines Gp | ||
|---|---|---|
| Part Number | Description | Qty |
| 0S-1588 | Bolt | 1 |
| 0S-1591 | Bolt | 2 |
| 0S-1594 | Bolt | 2 |
| 0S-1608 | Bolt | 3 |
| 0S-1619 | Bolt | 2 |
| 107-0744 | Block | 2 |
| 152-1332 | Spacer | 1 |
| 155-0459 | Plate As | 1 |
| 180-8424 | O-Ring Seal | 3 |
| 196-9158 | Plate As | 1 |
| 1L-5081 | Spacer | 8 |
| 213-6533 | Tee | 1 |
| 213-6574 | Bracket | 1 |
| 6V-8642 | Connector | 1 |
| 228-7091 | O-Ring Seal | 1 |
| 238-5081 | O-Ring SealConnector As | 1 |
| 2A-4639 | Bolt | 8 |
| 341-9211 | Bolt | 8 |
| 353-5150 | Adapter As | 1 |
| 368-8150 | Elbow | 2 |
| 368-8152 | Bracket As | 1 |
| 375-4417 | Water Hose Assembly | 1 |
| 375-6238 | Bracket As | 1 |
| 376-0090 | Water Hose Assembly | 1 |
| 376-7949 | Water Hose Assembly | 1 |
| 376-7950 | Water Hose Assembly | 1 |
| 377-7302 | Water Hose Assembly | 1 |
| 384-2309 | Grommet | 2 |
| 3B-1915 | Bolt | 5 |
| 3H-5788 | Spacer | 1 |
| 3R-9704 | Elbow | 1 |
| 5M-2894 | Hard Washer | 20 |
| 6V-5138 | O-Ring Seal | 1 |
| 6V-6609 | O-Ring Seal | 2 |
| 6V-8639 | Connector | 2 |
| 6V-9169 | Nut | 1 |
| 6V-9831 | Cap As | 3 |
| 6V-9851 | Elbow | 1 |
| 7J-9108 | O-Ring Seal | 3 |
| 7N-7878 | Cover Plate | 4 |
| 8M-9024 | Hard Washer | 2 |
| 5P-7462 | Clip | 2 |
| 5P-7463 | Clip | 2 |
| 9R-1004 | Clip | 2 |
| 9R-1005 | Clip | 2 |
| 9S-8896 | Cap | 1 |
| 9X-6458 | Hard Washer | 5 |
373-0414 Water Lines Gp
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 | |
| Illustration 3 | g02531220 |
373-0414 Water Lines Gp | |
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| 373-0414 Water Lines Gp | ||
|---|---|---|
| Part Number | Description | Qty |
| 0S-1588 | Bolt | 1 |
| 235-8178 | Tube As | 1 |
| 376-7951 | Hose As | 2 |
| 377-7303 | Hose As | 1 |
| 5P-7462 | Clip | 1 |
| 5P-7463 | Clip | 1 |
| 6C-2293 | Adapter | 1 |
| 6J-2245 | O-Ring Seal | 1 |
| 6V-0683 | Grommet | 1 |
| 9X-6458 | Hard Washer | 1 |
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