770G and 772G Off-Highway Truck Systems Caterpillar


Relief Valve (Brake Oil Cooler) - Test and Adjust

Usage:

770G ECM

底盘中测试和调整步骤

表 1
所需工具    
零件号     说明     所需数量    
198-4240     数字压力指示器     1    
2J-5608     罩盖     1    
4J-0527     O 形密封圈     1    

注: 在您进行任何压力测试之前,确保滤清器和滤网清洁。 在您进行本测试之前,确保油处于工作温度。




图 1g02422576

(1) 位于齿轮泵(制动器、制动器冷却)和机油滤清器(制动系统)之间的测压口




图 2g02422577

(2) 管组件

(3) 制动器机油冷却器安全阀




图 3g00532762

制动器油冷却器安全阀 (3) 的剖面图

(3) 制动器机油冷却器安全阀

(4) 垫片

  1. 198-4240 数字压力指示器 连接在测压口 (1) 处。

  1. 起动发动机。 以低怠速运转发动机。

  1. 升起卸载车斗。

  1. 将举倾控制装置操纵杆移到浮动位置。



    图 4g01566077

    典型的

  1. 当显示屏显示卸载车斗进入 SNUB 时,查看压力表。 压力表读数应小于 1725 kPa250 (psi)。

    注: 在 ET 屏幕、通讯器屏幕或 Advisor 屏幕上可以读取急停位置。

    注: 压力读数是安全阀流量在 38 L/min (10 US gpm)的台架测试结果 低怠速下泵的流速为 167 L/min (44 US gpm)。 结果压力可能比提高的值还高。

  1. 通过使用"举倾降下调整设置"降低 ET 中的压力。 请参考专门说明书, REHS5093, "772G 非公路用卡车的组装程序", "调整起重机低值"。

    注: 专门说明书, REHS5093, "772G 非公路用卡车的组装程序", "调整起重机低值"尚不完整。

  1. 关闭发动机。

  1. 拆下测试设备。

台架测试和调整

表 2
调节安全阀压力设定值的垫片    
零件号     厚度     压力变化量    
8B-4624    
0.81 mm (0.032 in)    

30 kPa (4 psi)    

问题:压力低于 586 ± 14 kPa (85 ± 2 psi)。

可能的原因

  • 制动器油冷却器安全阀 (3) 卡死到打开位置。

  • 制动器油冷却器安全阀 (3) 设定过低。 加装垫片 (4) 。 请参阅表 2。

问题:压力高于 586 ± 14 kPa (85 ± 2 psi)。

可能的原因

  • 制动器油冷却器安全阀 (3) 设定过高。 卸下垫片 (4) 。 请参阅表 2。

Caterpillar Information System:

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