Flywheel Housing - Remove and Install - Standard Housing
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | - | Guide Stud M10 by 100 mm |
2 |
Start By:
- Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove" for the correct procedure.
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove bolts (3) from Position (X) from flywheel housing (1).
- Install Tooling (A) into Position (X) on flywheel housing (1).
- Install a suitable lifting device onto the flywheel housing in order to support the flywheel housing. The weight of the flywheel housing is approximately
40 kg (88 lb) . - Remove bolts (2) and remaining bolts (3) from flywheel housing (1).
- Use a suitable lifting device in order to remove flywheel housing (1) from the cylinder block.
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Illustration 3 g01983533 Typical example - Remove dust seal (5).
- If necessary, remove dowels (4) from the cylinder block.
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Illustration 1 | g02227473 |
Typical example |
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Illustration 2 | g02227474 |
Typical example |
Installation Procedure (Standard Housing)
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | - | Guide Stud M10 by 100 mm |
2 |
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NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Ensure that the flywheel housing is clean and free from damage. If necessary, replace the flywheel housing.
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Illustration 4 g01983535 Typical example - Inspect crankshaft rear seal (6) for leaks. If there are any oil leaks, replace the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer to Disassembly and Assembly, "Crankshaft Rear Seal - Install" for the correct procedure.
- Clean the rear face of the cylinder block. If necessary, install dowels (4) to the cylinder block.
- Install Tooling (A) to the cylinder block.
- Install dust seal (5).
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Illustration 5 g02227475 Typical example - Install a suitable lifting device onto the flywheel housing. The weight of the flywheel housing is approximately
40 kg (88 lb) . - Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel housing to the cylinder block.
- Install bolts (2) and bolts (3).
- Remove Tooling (A). Install remaining bolts (3).
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Illustration 6 g01984554 Identification of the bolt Grade. - When 8.8 Graded bolts are installed, follow Step 10.a through Step 10.b.
- Tighten bolts (3) to a torque of
63 N·m (46 lb ft) . - Tighten bolts (2) to a torque of
78 N·m (58 lb ft) .
- Tighten bolts (3) to a torque of
- When 10.9 Graded bolts are installed follow Step 11.a through Step 11.b.
- Tighten bolts (3) to a torque of
115 N·m (85 lb ft) . - Tighten bolts (2) to a torque of
190 N·m (140 lb ft) .
- Tighten bolts (3) to a torque of
- Check the alignment of flywheel housing (1) with the crankshaft. Refer to System Operation, Testing and Adjusting, "Flywheel Housing - Inspect" for more information.
End By:
- Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install" for the correct procedure.
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