Engine - Install
Installation Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7574 | Link Brackets | 2 |
- Attach a suitable lifting device to engine (32). Install engine (32) in the machine. Install bolts (33). The weight of engine (32) is approximately 499 kg (1100 lb).
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| Illustration 1 | g01946027 |
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| Illustration 2 | g01946028 |
- Install bolt (31) on both sides of the engine.
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| Illustration 3 | g01946026 |
- Install oil filter (30). Refer to Operation and Maintenance Manual for the correct procedure.
- Reposition the harness assembly and the cable assembly and install clamp (29) .
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| Illustration 4 | g01946024 |
- Connect cable assemblies (28) to electric starting motor (26) .
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| Illustration 5 | g01946023 |
- Connect ground strap (27) to the engine.
- Install bracket (25) and the bolts.
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| Illustration 6 | g01946021 |
Note: A typical example
- Connect harness assembly (24) .
- Reposition harness assemblies (22) and install clamp (23) .
- Connect harness assemblies (22) to the alternator.
- Reposition refrigerant compressor (19) and install the bolts.
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| Illustration 7 | g01946019 |
- Connect harness assembly (20) and harness assembly (21) .
- Install belt (18) on the engine.
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| Illustration 8 | g01946018 |
- Reposition hoses (1) and install clamp (17) .
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| Illustration 9 | g01946017 |
- Connect harness assembly (16) .
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| Illustration 10 | g01946016 |
- Connect harness assembly (15) .
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| Illustration 11 | g01946015 |
- Attach a suitable lifting device and Tooling (A) to support (13). Install support (13) and bolts (14). The weight of support (13) is approximately 61 kg (135 lb).
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| Illustration 12 | g01946014 |
- Connect harness assembly (11) .
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| Illustration 13 | g01946013 |
- Connect hose assemblies (10) to fuel filter assembly (9) .
- Install clamps (12) .
- Lower the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
- Reposition the hoses and install clamps (8) .
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| Illustration 14 | g01946011 |
- Connect hose assembly (7) to the fuel tank.
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| Illustration 15 | g01946009 |
- Install fuel filter assembly (5) and the bolts.
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| Illustration 16 | g01946008 |
Note: A typical example
- Connect hose assemblies (6) to fuel filter assembly (5) .
- Connect hose (3) and hose assembly (4) .
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| Illustration 17 | g01946007 |
- Install clamp (2) .
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| Illustration 18 | g01946005 |
- Connect hoses (1) and tighten the clamps.
End By:
- Install the radiator, the hydraulic oil cooler, and the fuel cooler. Refer to Disassembly and Assembly, "Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove and Install".
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
- Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
- Install the refrigerant condenser. Refer to Disassembly and Assembly, "Refridgerant Condensor- Remove and Install".
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