Engine - Remove
Removal Procedure
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 138-7574 | Link Brackets | 2 |
| B | 185-3630 | Strap Wrench As | 1 |
Start By:
- Remove the refrigerant condenser. Refer to Disassembly and Assembly, "Refrigerant Condenser - Remove and Install".
- Remove the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".
- Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
- Remove the radiator, the hydraulic oil cooler, and the fuel cooler. Refer to Disassembly and Assembly, "Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove and Install".
- Loosen the clamps and disconnect hoses (1) .
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| Illustration 1 | g01946005 |
- Remove clamp (2) .
- Disconnect hose (3) and hose assembly (4) .
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| Illustration 2 | g01946007 |
- Disconnect hose assemblies (6) .
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| Illustration 3 | g01946008 |
Note: A typical example
- Remove the bolts and fuel filter assembly (5) .
- Disconnect hose assembly (7) from the fuel tank.
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| Illustration 4 | g01946009 |
- Remove clamps (8) and move the hoses out of the way.
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| Illustration 5 | g01946011 |
- Remove clamps (12) .
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| Illustration 6 | g01946013 |
- Disconnect hose assemblies (10) from fuel filter assembly (9) .
- Disconnect harness assembly (11) .
- Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
- Attach a suitable lifting device and Tooling (A) to support (13). Remove bolts (14) and support (13). The weight of support (13) is approximately 61 kg (135 lb).
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| Illustration 7 | g01946014 |
- Disconnect harness assembly (15) from the engine and move harness assembly (15) out of the way.
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| Illustration 8 | g01946015 |
- Disconnect harness assembly (16) from the engine and move harness assembly (16) out of the way.
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| Illustration 9 | g01946016 |
- Remove clamp (17) and move hoses (1) out of the way.
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| Illustration 10 | g01946017 |
- Remove belt (18) from the engine.
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| Illustration 11 | g01946018 |
- Disconnect harness assembly (20) and harness assembly (21) .
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| Illustration 12 | g01946019 |
- Remove the bolts and move refrigerant compressor (19) out of the way.
- Disconnect harness assemblies (22) from the alternator.
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| Illustration 13 | g01946021 |
Note: A typical example
- Remove clamp (23) and move harness assemblies (22) out of the way.
- Disconnect harness assembly (24) .
- Remove the bolts and bracket (25) .
- Disconnect ground strap (27) from the engine.
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| Illustration 14 | g01946023 |
- Disconnect cable assemblies (28) from electric starting motor (26) .
- Remove clamp (29) and move the harness assembly and the cable assembly out of the way.
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| Illustration 15 | g01946024 |
- Use Tooling (B) and remove oil filter (30). Refer to Operation and Maintenance Manual for the correct procedure.
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| Illustration 16 | g01946026 |
- Remove bolt (31) from both sides of the engine.
- Attach a suitable lifting device to engine (32). Remove bolts (33). Remove engine (32) from the machine. The weight of engine (32) is approximately 499 kg (1100 lb).
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| Illustration 17 | g01946027 |
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| Illustration 18 | g01946028 |
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