C13 Engines for Caterpillar Built Machines Caterpillar


Fuel Manifold (ARD) - Remove and Install - Clean Emissions Module

Usage:

623H DBF

Removal Procedure

Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of the component. This action will help to prevent dirt from entering the internal mechanism.

Note: Cap all lines and fittings that are disconnected in order to prevent fluid loss. This action will also keep contaminants out of the system.




    Illustration 1g02296034

    View from the side of the Clean Emissions Module

  1. Disconnect hose assemblies (1) .



    Illustration 2g02296454

  1. Disconnect harness assemblies (2) and (3) .

  1. Remove bolts (5) , position clips (5) out of the way, and remove fuel control manifold (4) .



    Illustration 3g02203433



    Illustration 4g02203476

  1. Remove fuel pressure sensors (9) and remove fuel filter fitting (7) .

  1. Remove fittings (10) and (11) .

  1. Remove nut (16) , washer (15) , and solenoid (14) from valve assembly (8) .

  1. Remove O-ring seals (12) from cartridge (13) .

  1. Repeat this step for the other solenoid operated fuel valve (9) .

Installation Procedure

  1. Install fuel control manifold (4) in reverse order of removal.

    1. Tighten pressure sensors (9) to a torque of 20 ± 3 N·m (177 ± 27 lb in).

    1. Tighten cartridge (13) to a torque of 50 ± 5 N·m (37 ± 5 lb ft).

    1. Tighten nuts (16) to a torque of 20 ± 2.5 N·m (177 ± 25 lb in).

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