To prevent personal injury when checks are made while the machine is in operation, make sure only approved personnel are on the machine. Keep other personnel off the machine and in view of the operator. Make sure checks are done in an open area. |
The operation checks can be used to find leakage in the hydraulic system. Also, the operation checks can be used to find failed valves or a failed hydraulic pump.
Make sure that the machine is resting on a smooth, level surface. The machine should be moved away from other operating machines and away from personnel.
- Start the engine. Move the hydraulic lockout control to the UNLOCKED position.
Illustration 1 | g01162712 |
- Increase the hydraulic oil temperature to 55 ± 5°C (130 ± 10°F).
- Extend the implement cylinders and retract the implement cylinders several times. Allow the implement cylinders to travel full stroke in each direction.
- Watch the cylinder as the cylinder is extended and retracted. The movement of the cylinder must be smooth and regular.
- Move the joysticks to the HOLD position.
- Observe the display monitor for any fault codes. If a fault code exists, fix the fault before you troubleshoot the hydraulic system.
- Shut off the engine.
Illustration 2 | g01594553 |
(1) 227-2132 Control Valve (Inlet) (2) 244-7362 Control Valve (Boom) (3) 244-7363 Control Valve (STICK) (4) 244-7364 Control Valve (LATERAL TILT) (FELLING HEAD) (GRAPPLE ROTATOR) (HARVESTER HEAD) (5) 244-7365 Control Valve (Swing) (6) 227-2133 Control Valve (LOW) (HIGH FLOW HARVESTER HEAD) (GRAPPLE ARMS) (FELLING HEAD) (7) 256-0520 Control Valve (BLANK) (HARVESTER HEAD) (FELLING HEAD) (Tilt Head) (8) 227-2133 Control Valve (LOW) (HARVESTER HEAD) (HIGH FLOW) (FELLING HEAD) (ACCUMULATOR ARMS) (9) 227-2141 Control Valve (End Cover) (A) Line relief valve (B) Line relief valve (C) Port (D) Port (E) Signal limiter valve (CW) (F) Signal limiter valve (CCW) (G) Signal limiter valve (CCW) (H) Signal limiter valve (CW) (J) Signal limiter valve (OPEN) (K) Signal limiter valve (CLOSE) (L) Signal limiter valve (OPEN) (M) Signal limiter valve (CLOSE) |
Note: The relief pressures for the lines are recorded at the sensor port for the load. All of the other pressures are recorded at the pump port.
Pressure Specifications
Implement Control Valve
Main Control Valve (7 BANK) Felling Head, Intermittent Saw, and Harvester Head     | |||||||
Section     | 2     | 3     | 4     | 5     | 6     | 7     | 8     |
Function     | Boom     | Stick     | Rotate. (1)     | Swing     | Grapple Arms or Low, High Flow (2)     | Tool (3)     | Accumulator Arms or Low, High Flow (4)     |
Line Relief Setting (A)     | 37500 kPa (5440 psi)     |
37500 kPa (5440 psi)     |
37500 kPa (5440 psi)     |
36300 kPa (5260 psi) (5)     |
30500 kPa (4420 psi)     |
37500 kPa (5440 psi)     |
30500 kPa (4420 psi)     |
Line Relief Setting (B)     | 37500 kPa (5440 psi)     |
37500 kPa (5440 psi)     |
37500 kPa (5440 psi)     |
36300 kPa (5260 psi)     |
30500 kPa (4420 psi)     |
37500 kPa (5440 psi)     |
30500 kPa (4420 psi)     |
Signal Limiter Valve (E)     | -     | -     | 28900 kPa (4190 psi)     |
-     | -     | -     | -     |
Signal Limiter Valve (F)     | -     | -     | 28900 kPa (4190 psi)     |
-     | -     | -     | -     |
Signal Limiter Valve (G)     | -     | -     | -     | 35500 kPa (5150 psi)     |
-     | -     | -     |
Signal Limiter Valve (H)     | -     | -     | -     | 35500 kPa (5150 psi)     |
-     | -     | -     |
Signal Limiter Valve (J)     | -     | -     | -     | -     | 24900 kPa (3610 psi)     |
-     | -     |
Signal Limiter Valve (K)     | -     | -     | -     | -     | 24900 kPa (3610 psi)     |
-     | -     |
Signal Limiter Valve (L)     | -     | -     | -     | -     | -     | 24900 kPa (3610 psi)     |
-     |
Signal Limiter Valve (M)     | -     | -     | -     | -     | -     | 24900 kPa (3610 psi)     |
-     |
( 1 ) | The function is "Wrist" on the Felling Head or the Intermittent Saw. The function is "Rotate" on the Harvester Head. |
( 2 ) | The function is "Grapple Arms" on the Felling Head or the Intermittent Saw. The function is "Low, High Flow" on the Harvester Head. |
( 3 ) | The function is "Head Tilt" on the Felling Head or the Intermittent Saw. The function is not used on the Harvester Head. |
( 4 ) | The function is "Accumulator Arms" on the Felling Head or the Intermittent Saw. The function is "Low, High Flow" on the Harvester Head. |
( 5 ) | The relief valves are located on the swing motor. |
Control Valves     | ||
Function     | Implement     | Travel     |
Main Relief Valve (Load Sensing)     | 35500 ± 300 kPa (5150 ± 50 psi)     |
36200 ± 300 kPa (5250 ± 50 psi)     |
Travel Control Valve
Control Valve     | ||||
Function     | Left Travel     | Side Leveling     | Forward Leveling     | Right Travel     |
Flow Rate     | 210 L/min (55 US gpm)     |
105 L/min (28 US gpm)     |
105 L/min (28 US gpm)     |
210 L/min (55 US gpm)     |
Flow Rate     | 210 L/min (55 US gpm)     |
105 L/min (28 US gpm)     |
105 L/min (28 US gpm)     |
210 L/min (55 US gpm)     |
Signal Limiter Valve     | -     | 24600 kPa (3570 psi)     |
24600 kPa (3570 psi)     |
-     |
Signal Limiter Valve     | -     | 24600 kPa (3570 psi)     |
24600 kPa (3570 psi)     |
-     |
Control Valve (Intermittent Saw)
Note: Set the saw to the specifications that are required by the manufacturer.
Control Valve     | ||
Function     | Saw     | Saw     |
Flow Rate     | 210 L/min (55 US gpm)     |
210 L/min (55 US gpm)     |
Flow Rate     | 210 L/min (55 US gpm)     |
210 L/min (55 US gpm)     |
Signal Limiter Valve     | 26700 kPa (3873 psi)     |
26700 kPa (3873 psi)     |
Signal Limiter Valve     | 26700 kPa (3873 psi)     |
26700 kPa (3873 psi)     |
Main Pumps
Standby Pressure     | 4000 kPa (580 psi)     |
Margin Pressure     | 2500 kPa (380 psi)     |
Saw Pump
Pump Compensator Pressure (Cutoff)     | 31000 kPa (4500 psi)     |
Margin Pressure     | 2000 kPa (290 psi)     |
Pilot Pump
Relief Valve Pressure     | 4140 ± 140 kPa (600 ± 20 psi)     |