2008/05/05 Caterpillar


The Margin Pressure Adjustment Plug for the Pump Control Valve Has Been Improved {5070, 5455}

Usage:

256C DWS
Multi Terrain Loader:
287B (S/N: ZSA1-UP)
277C (S/N: JWF1-UP)
287C (S/N: MAS1-UP)
297C (S/N: GCP1-UP)
Skid Steer Loader:
248B (S/N: SCL1-UP)
268B (S/N: LBA1-UP)
246C (S/N: JAY1-UP)
256C (S/N: DWS1-UP)
262C (S/N: MST1-UP)
272C (S/N: RED1-UP)

Description of Change:

ReferenceOperation and Maintenance, SEBU7731, "216B, 226B, 232B, 236B, 242B, 246B, 248B, 252B, 262B, and 268B Skid Steer Loaders"

ReferenceOperation and Maintenance, SEBU7732, "247B, 257B, 267B, 277B, and 287B Multi Terrain Loaders"

ReferenceOperation and Maintenance, SEBU8019, "246C, 256C, 262C, and 272C Skid Steer Loaders"

ReferenceOperation and Maintenance, SEBU8020, "277C, 287C, and 297C Multi Terrain Loaders"

ReferenceDisassembly and Assembly, RENR8748, "248B and 268B Skid Steer Loaders Machine Systems"

ReferenceDisassembly and Assembly, RENR4888, "267B, 277B, and 287B Multi Terrain Loaders Machine Systems"

ReferenceDisassembly and Assembly, KENR5116, "246C, 256C, 262C, and 272C Skid Steer Loaders Machine Systems"

ReferenceDisassembly and Assembly, KENR5198, "277C, 287C, and 297C Multi Terrain Loaders Machine Systems"

ReferenceTesting and Adjusting Manual, RENR8747, "248B and 268B Skid Steer Loaders Machine Systems"

ReferenceTesting and Adjusting Manual, RENR4887, "267B, 277B, and 287B Multi Terrain Loaders Machine Systems "

ReferenceTesting and Adjusting Manual, KENR5113, "246C, 256C, 262C, and 272C Skid Steer Loaders Machine Systems "

ReferenceTesting and Adjusting Manual, KENR5196, "277C, 287C, and 297C Multi Terrain Loaders Machine Systems"The margin pressure adjustment plug has been improved. The machining of the plug has been refined in order to reduce the possibility of oil leaks at the pump control valve.

Adaptable To: The effectivity and the adaptability of the improved 307-3049 Adjustment Plug are listed in Table 1.

Table 1
Machine     Effectivity     Adaptability    
248B     -     (S/N: SCL1-UP)    
268B     -     (S/N: LBA1-UP)    
287B     -     (S/N: ZSA1-UP)    
246C     (S/N: JAY1011-UP)     (S/N: JAY1-1010)    
256C     (S/N: DWS656-UP)     (S/N: DWS1-654)    
262C     (S/N: MST910-UP)     (S/N: MST1-909)    
272C     (S/N: RED786-UP)     (S/N: RED1-785)    
277C     (S/N: JWF643-UP)     (S/N: JWF1-642)    
287C     (S/N: MAS600-UP)     (S/N: MAS1-599)    
297C     (S/N: GCP646-UP)     (S/N: GCP1-645)    

Replacing the Margin Pressure Adjustment Plug

  1. Raise the cab. Refer to Operation and Maintenance, "Cab Tilting - Tilting the Cab Upward".

  1. Pull a vacuum on the hydraulic tank in order to minimize loss of hydraulic oil.



    Illustration 1g01524164

  1. Locate the pump control valve (1) on the high flow pump. Loosen setscrew (2). See Illustration 1.

  1. Note the installed depth of the margin pressure adjustment plug (3) inside the pump control valve. This will be helpful in order to minimize the amount of adjustment that is needed after installing the replacement margin pressure adjustment plug.

  1. Remove the margin pressure adjustment plug (3). Ensure that the springs and the internal components remain in place inside the valve.

  1. Install the replacement plug into the pump control valve. Ensure that the O-ring seal and the backup ring are in place on the plug before you install the plug. Screw the plug into the pump control valve to the installed depth of the former plug.

  1. Set the margin pressure and the high pressure cutoff. Refer to Testing and Adjusting, "High Flow Hydraulic System - Test and Adjust - If Equipped".

    When you have completed the adjustments, hold adjustment plug (3) in position and tighten set screw (2) to a torque of 9.15 ± 1.65 N·m (6.75 ± 1.2 lb ft).

    Note: Do not overtighten the set screw.

  1. Lower the cab. Refer to Operation and Maintenance, "Cab Tilting - Tilting the Cab Downward".

Caterpillar Information System:

CB-434D, CB-534D and CB-564D Asphalt Compactors Propel Speed Range Control - Test
414E, 416E, 420E and 430E Backhoe Loaders Machine Systems Lift Cylinder - Remove and Install
793F and 793F CMD Off-Highway Truck Air System Solenoid Valve (Air Start)
773F and 775F Off-Highway Truck Hoist and Brake Tank Oil Sample - Obtain
414E, 416E, 420E and 430E Backhoe Loaders Machine Systems Lift Arms - Install
414E, 416E, 420E and 430E Backhoe Loaders Machine Systems Lift Arms - Remove
2008/05/19 Improved Drive Shaft Groups Increase Loading Capability {1017, 1157, 1207, 3108, 3253, 5070, 5073}
793F and 793F CMD Off-Highway Truck Air System Air Compressor Governor - Test and Adjust
793F and 793F CMD Off-Highway Truck Air System Air Dryer - Check
793F and 793F CMD Off-Highway Truck Air System Air Compressor - Check
793F and 793F CMD Off-Highway Truck Air System Air System Troubleshooting
793F and 793F CMD Off-Highway Truck Air System Operational Checks
414E, 416E, 420E and 430E Backhoe Loaders Machine Systems Tilt Cylinder - Remove and Install
793F and 793F CMD Off-Highway Truck Hydraulic System Hoist Cylinder
416E, 420E and 430E Backhoe Loaders Machine Systems Bucket - Remove and Install
2008/05/05 New Software for the Caterpillar Monitoring System is Now Available {7490, 7620}
2008/07/07 Correction to Systems Operation Testing and Adjusting , "Brake Control Valve (Parking)" {4282}
2008/07/07 Correction to Systems Operation Testing and Adjusting , "Brake Release System" {4250, 4284}
2008/07/07 Correction to Systems Operation Testing and Adjusting , "Service and Parking Brake System" {4251, 4267}
R2900G Load Haul Dump Braking System Sequence Valve (Brake Release)
2008/07/07 Correction to Systems Operation Testing and Adjusting , "Sequence Valve (Brake Release)" {4282}
2008/06/16 Correction to Operation and Maintenance Manual , "Braking System - Test" {4250, 4251, 4267}
PL61 Pipelayer Machine Systems Load Control Valve (Dead Engine Lower)
PL61 Pipelayer Machine Systems Shutoff Valve (Implement Lockout)
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.