Procedure to Install Improved Grease Lines on Certain Asphalt Pavers and Screed{7510}
- Asphalt Paver:
- AP-600 (S/N: B2S1-UP)
- AP-755 (S/N: B3T1-UP)
- Screed:
- AS4251 (S/N: DLH1-UP)
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| Required Parts | |||
|---|---|---|---|
| Item | Part Number | Part Description | Qty |
| 1 | 242-2887 | Connectors | 40 |
| 2 | 312-5045 | Hose Assembly | 1 |
| 3 | 312-5046 | Hose Assembly | 5 |
| 4 | 312-5047 | Hose Assembly | 8 |
| 5 | 312-5048 | Hose Assembly | 6 |
- Park the machine on a flat, level surface. Shut off the engine.
- Remove bolts (7) and central floorplate (6) .
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| Illustration 1 | g01420836 |
(6) Central floorplate (7) Bolts | |
- Remove bolts (8) and lateral floorplate (9) .
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| Illustration 2 | g01420842 |
(8) Bolts (9) Lateral floorplate | |
- Remove bolts (8) and lateral floorplate (10) .
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| Illustration 3 | g01420855 |
(8) Bolts (10) Lateral floorplate | |
- Remove bolts (8) and lateral floorplate (11) .
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| Illustration 4 | g01420870 |
(8) Bolts (11) Lateral floorplate | |
- Remove bolts (8) and lateral floorplate (11) .
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| Illustration 5 | g01420876 |
(8) Bolts (12) Lateral floorplate | |
- Start the engine and raise the screed to the highest position. Open the screed extension completely.
- Remove the twenty hose assemblies from the screed and the distribution block.
- Install connectors (1) in the screed and in the distribution block. Install connectors (1).
- Install hose assembly (2) in port "H" (12) on the screed and in port "H" (12) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 6 | g01420895 |
Location of the Ports in the Distribution Block and the Screed (12) Port H (13) Port C (14) Port D (15) Port G (16) Port R (17) Port A (18) Port B (19) Port F (20) Port E | |
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| Illustration 7 | g01420957 |
(2) Hose assembly (12) Port H | |
- Install hose assemblies (3) in port "D" (14) on the screed and in port "D" (14) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 8 | g01420965 |
(3) Hose assembly (14) Port D | |
- Install hose assembly (3) in port "C" (13) on the screed and in port "C" (13) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 9 | g01420987 |
(3) Hose assembly (13) Port C | |
- Secure hose assembly (2) and hose assemblies (3) to the screed frame.
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| Illustration 10 | g01421028 |
(2) Hose assembly (3) Hose assembly | |
- Install hose assembly (4) in port "B" (18) on the screed and in port "B" (18) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 11 | g01421033 |
(4) Hose assembly (18) Port B | |
- Install hose assembly (5) in port "A" (17) on the screed and in port "A" (17) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 12 | g01421039 |
(5) Hose assembly (17) Port A | |
- Install hose assembly (5) in port "R" (16) on the screed and in port "R" (16) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 13 | g01421041 |
(5) Hose assembly (16) Hose assembly | |
- Secure hose assemblies (5) to the screed frame.
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| Illustration 14 | g01421045 |
(5) Hose assembly | |
- Install hose assembly (4) in port "E" (20) on the screed and in port "E" (20) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 15 | g01421047 |
(4) Hose assembly (20) Port E | |
- Secure hose assembly (4) and hose assembly (5) to the screed frame.
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| Illustration 16 | g01421054 |
(4) Hose assembly (5) Hose assembly | |
- Install hose assemblies (2) in port "F" (19) on the screed and in port "F" (19) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 17 | g01421057 |
(2) Hose assembly (19) Port F | |
- Install hose assembly (2) in port "G" (15) on the screed and in port "G" (15) in the distribution block. Refer to Illustration 6 for port locations.
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| Illustration 18 | g01421060 |
(2) Hose assembly (15) Port G | |
- Secure hose assemblies (2) to the screed frame.
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| Illustration 19 | g01421069 |
(2) Hose assembly | |
- Loosen connectors (1) .
- Fill the hose assemblies with grease until grease exits the connectors. This will purge all of the air from the hose assemblies.
- Tighten connectors (1) .
- Start the engine and completely close the screed.
- Make sure that there is no interference in the hose routing.
- Install bolts (8) and lateral floorplate (9) .
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| Illustration 20 | g01420842 |
(8) Bolts (9) Lateral floorplate | |
- Install bolts (8) and lateral floorplate (10) .
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| Illustration 21 | g01420855 |
(8) Bolts (9) Lateral floorplate | |
- Install bolts (8) and lateral floorplate (11) .
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| Illustration 22 | g01420870 |
(8) Bolts (11) Lateral floorplate | |
- Install bolts (8) and lateral floorplate (12) .
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| Illustration 23 | g01420876 |
(8) Bolts (12) Lateral floorplate | |
- Install bolts (7) and central floorplate (6) .
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| Illustration 24 | g01420836 |
(6) Central floorplate (7) Bolts | |
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