Removal Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
140-7742 |
Sleeve |
1 |
| B |
138-7573 |
Link Bracket |
1 |
Start By:
- Remove the engine enclosure. Refer to Disassembly and Assembly, "Engine enclosure - Remove and Install".
- Remove the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler - Remove and Install".
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
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| Illustration 1 | g01410062 |
- Remove bolt (1). Remove bolts (2) and bracket assembly (3) .
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| Illustration 2 | g01410066 |
- Remove hose (4). Remove bolts (5) .
- Repeat Step 2 for the other side.
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| Illustration 3 | g01410179 |
- Use a suitable lifting device and Tooling (A) in order to support bracket assembly (6). Remove bolts (9). Remove bracket (8). Remove bolts (7) and bracket assembly (6) .
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| Illustration 4 | g01410321 |
- Remove bolts (11). Reposition core assembly (10). Remove bolt (12) .
- Repeat Step 5 for the other side. Remove plate (13) .
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| Illustration 5 | g01410339 |
- Remove hose (14). Remove bolt (15) .
- Repeat Step 7 for the other side. Remove plate (16) .
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| Illustration 6 | g01410357 |
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| Illustration 7 | g01410576 |
- Attach Tooling (B) and a suitable lifting device to aftercooler (17). Remove bolts (18) and aftercooler (17). The weight of aftercooler (17) is approximately 18 kg (40 lb).
