814F Series 2 Wheel Dozer, 815F Series 2 Soil Compactor and 816F Series 2 Landfill Compactor Power Train Caterpillar

Connection Procedure

Note: Check the condition of all parts. If any parts are worn or damaged, use new parts for replacement.

Show/hide table

Illustration 1	g01325220
Typical Example

1. Install the O-ring seal on the transmission housing. Apply clean power train oil on the O-ring seal.

2. Attach Tooling (A) and a suitable lifting device to torque converter assembly (7). The weight of torque converter assembly (7) is approximately 190 kg (420 lb).

3. Use Tooling (A) and the suitable lifting device in order to install torque converter assembly (7) on the transmission and the output transfer gears.
   Show/hide table

   Illustration 2	g01325292

4. Install bolts (10) that hold torque converter assembly (7) to the transmission and the output transfer gears. Tighten bolts (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).

5. Connect harness assembly (11).
   Show/hide table

   Illustration 3	g01325289

6. Install bolts (9) that hold torque converter assembly (7) to the transmission and the output transfer gears. Tighten bolts (9) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
   Show/hide table

   Illustration 4	g01325288

7. Install bolts (8) that hold torque converter assembly (7) to the transmission and the output transfer gears. Tighten bolts (8) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
   Show/hide table

   Illustration 5	g01325283

8. Use Tooling (A) and the suitable lifting device in order to position the torque converter, the transmission, and the output transfer gears in a horizontal position. The weight of the torque converter, the transmission, and the output transfer gears is approximately 1104 kg (2434 lb). Use Tooling (B) and suitable cribbing in order to support the torque converter, the transmission, and the output gears.

9. Remove Tooling (A) from the torque converter, the transmission, and the output gears.
   Show/hide table

   Illustration 6	g01325284

10. Attach a suitable lifting device to transmission oil pump (4). The weight of transmission oil pump (4) is 30 kg (66 lb). Use the suitable lifting device in order to install transmission oil pump (4).

11. Install bolts (1) that hold transmission oil pump (4) in place. Tighten bolts (1) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).

12. Connect temperature sensor (3). Connect harness assembly (2) to the bracket.

13. Install tube assembly (5) and two bolts (6) (not shown), to transmission oil pump (4). Tighten bolts (6) to a torque of 100 ± 20 N·m (75 ± 15 lb ft).

End By:

1. Install the torque converter, the transmission, and the output transfer gears as a unit. Refer to Disassembly and Assembly, "Torque Converter, Transmission and Output Transfer Gears - Install".