R1600G Load Haul Dump Machine Systems Caterpillar


Steering Metering Pump - Remove

Usage:

R1600G 9PP

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
ZZ     9S-8927     Plug     4    

Start By:

  1. Install the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".
  2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure - Release".

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

Note: Cleanliness is an important factor. Before the removal procedure, the exterior of the component should be thoroughly cleaned. This will help prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Note: Put orientation and location marks on all fittings for installation purposes.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------



    Illustration 1g01198117

  1. Remove cover (1) .



    Illustration 2g01198118

  1. Remove four bolts (5). Remove steering wheel (3) .

  1. Remove two bolts (6) (not shown), position transmission control (4) out of the way.

  1. Remove cover (2) .



    Illustration 3g01198119



    Illustration 4g01198120

  1. Disconnect four hose assemblies (8) .

  1. Remove two bolts (9) and steering metering pump (10) .

  1. Remove four elbows (7) from steering metering pump (10). Remove the O-ring seals from elbows (7) .

Caterpillar Information System:

R1600G Load Haul Dump Machine Systems Pilot Control Valve - Install
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2328 - FMI 06
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2328 - FMI 05
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2328 - FMI 03
416E, 420E and 430E Backhoe Loaders Hydraulic and Steering System Control Valve (Backhoe Bucket)(Mechanically Operated)
541, 551 and 552 Track Feller Bunchers Machine Systems Solenoid Valve and Manifold (Disc Saw)
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2326 - FMI 06
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2326 - FMI 05
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 2326 - FMI 03
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 1718 - FMI 04
966H Wheel Loader and 972H Wheel Loader Electrohydraulic System MID 082 - CID 1718 - FMI 03
416E, 420E and 430E Backhoe Loaders Hydraulic and Steering System Control Valve (Stick)(Mechanically Operated)
R1600G Load Haul Dump Machine Systems Steering Metering Pump - Install
R1600G Load Haul Dump Machine Systems System Pressure - Release
R1600G Load Haul Dump Machine Systems Control Valve (Wheel Steering) - Disassemble
R1600G Load Haul Dump Machine Systems Control Valve (Wheel Steering) - Assemble
C4.4 and C6.6 Industrial Engines and Engines for Caterpillar Built Machines Customer Specified Parameters Table
Installing the 258-3915, 294-5580 Work Tool Positioner Kit (SELF-LEVELING HYDRAULICS){1435, 5057, 5112, 5264, 5479} Installing the 258-3915, 294-5580 Work Tool Positioner Kit (SELF-LEVELING HYDRAULICS){1435, 5057, 5112, 5264, 5479}
Installing the 258-4127 Work Tool Wiring Kit {1408} Installing the 258-4127 Work Tool Wiring Kit {1408}
3500 Engines for Caterpillar Built Machines Turbocharger
793D Off-Highway Truck Power Train Gear Pump (Rear Axle Oil)
416E, 420E and 430E Backhoe Loaders Hydraulic and Steering System Control Valve (Swing)(Mechanically Operated)
AP1055D and BG2455D Asphalt Pavers Engine Supplement Gear Pump (Fan Drive) - Remove
AP1000D and BG260D Asphalt Pavers Engine Supplement Control Valve (Fan Drive) - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.