2005/04/04 Caterpillar


A More Durable Step Assembly Is Now Available {4150}

Usage:

TK711 101
Track Feller Buncher:
TK711 (S/N: 1011-UP)
TK721 (S/N: 1021-UP)
TK722 (S/N: 1031-UP)
TK732 (S/N: 1041-UP)
TK741 (S/N: 2021-UP)
TK751 (S/N: 3011-UP)
TK752 (S/N: 3021-UP)

A new stronger step is available for Track Feller Bunchers. A stiffener plate has been added to the new step assembly in order to reduce deformation that is caused by contact with rocks and debris.




Illustration 1g01155780

New step with reinforcement plate

The new 269-0005 Step Assembly replaces the former 162-5389 Step Assembly. The new step assembly is effective with the machines that are listed in the following table and adaptable to first production for the machines that are listed by following the rework procedure.

Table 1
Machine effectivity    
Sales Model     Effectivity    
TK721     (S/N: 10200349-UP)    
TK722     (S/N: 10300451-UP)    
TK732     (S/N: 10400550-UP)    
TK741     (S/N: 20200227-UP)    
TK751     (S/N: 30100325-UP)    
TK752     (S/N: 30200426-UP)    

------ WARNING! ------

Personal injury can result from flame cutting or welding on painted areas.

The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.

Do not flame cut or weld on painted areas.

----------------------

------ WARNING! ------

Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.

Welding can cause fumes, burn skin and produce ultraviolet rays.

Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.

Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.

Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.

See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.

American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125

See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.

U.S. Department of Labor
Washington, D.C. 20210
----------------------



Illustration 2g01156830

Dimensions for fabrication of the reinforcement plate

Plate thickness of 12 mm (0.5 inch) of structural steel

(A) 490 mm (19.29 inch)

(B) 469.1 mm (18.46 inch)

(C) 440.7 mm (17.35 inch)

(D) 49.4 mm (1.94 inch)

(E) 20.9 mm (0.82 inch)

(F) 77.6 mm (3.06 inch)

(G) 19.8 mm (0.78 inch)




Illustration 3g01156832

The inside of the step is shown with the plate in position.

(H) 22 mm (0.87 inch)

(K) 20°

  1. Remove the step from the machine by removing six bolts.

  1. Prepare the inside surface of the step by grinding the area of the weld.

  1. Locate the fabricated plate to the step and tack weld the plate to the step.

  1. Weld the plate to the step by using a 6 mm (0.24 inch) fillet weld around the outside edge of the plate.

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