PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL PRIMING PUMPS ON CERTAIN C4.4 MARINE GENSET ENGINES
Usage:
REBE6484-00
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| 06Apr2011 |
U-136
A-112
D-122
O-126
TM-16
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| After Failure Only Parts stock action needed | PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL PRIMING PUMPS ON CERTAIN C4.4 MARINE GENSET ENGINES |
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| 1261 1274 7750 | PS52014 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52014" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code. |
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| NOTE: | Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 30Apr2013 |
PROBLEM
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| The existing priming pump can fail on certain C4.4 Marine Genset engines. If the existing priming pump fails it can cause engine to lose power or shutdown. |
AFFECTED PRODUCT
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| Model | Identification Number |
| C4.4 | L1K00156-00179, 182-217, 219-238, 241-245, 248-282, 289-294, 297-298, 300-303, 305-308, 310-319, 322-350, 353-361, 366-367, 371-376, 379-386, 388-431, 433, 438-439, 442-447, 452-453, 456-457, 460-463, 465-468, 470-474, 477, 482, 485, 487, 490-491, 496-502, 504-505, 507, 509, 512-518, 520-523, 528-529, 532-542, 544-556, 558-560, 563-576 S1M00182, 184-188, 190-211, 214-215, 218-223, 226-249, 251-259, 262-266, 269-270, 273, 275-281, 284, 287-291, 296-300, 303-306, 309, 311-313, 316-320, 322-323, 325-326, 329-367, 372-382, 384, 390-391, 408-413, 416-422, 425-428, 432-434, 436-440, 442-455, 457-458, 460-466, 468-469, 471-476, 479-481, 484, 486-488, 491, 495-501, 507-543, 548-552, 556-557, 562-565, 569-576, 578-599, 614-619, 624-626, 630-631, 639-640, 654-656, 666-667, 674, 695-696, 705-711, 723-734, 738-749, 758-759, 761, 763-773, 775-776, 783-787, 793-796, 798-800, 803-812, 828-833, 842, 845, 847, 849-852, 855-860, 865, 871-872, 891-894, 898, 902-903, 906-909, 912-915, 918-931, 935-936, 947-952, 960-965, 975-984, 986-987, 993-998, 1001-1005, 1008-1013, 1018-1020, 1023-1026, 1029-1034, 1039-1044, 1050-1052, 1055-1061, 1065-1070, 1077, 1080-1087, 1092-1099, 1103-1110, 1112-1113, 1116-1117, 1128-1130, 1132-1133, 1135, 1141-1152, 1154-1165, 1176-1178, 1187-1190, 1192-1195, 1200-1216, 1221-1232, 1235-1251, 1253, 1255-1256, 1258-1259, 1263, 1265, 1267-1272, 1276-1277, 1279-1283, 1285-1291, 1293-1315, 1317, 1319, 1321-1323, 1325, 1327-1343, 1346-1350, 1352-1366, 1374-1375, 1377-1380, 1382-1383, 1387, 1394-1396, 1398, 1401-1402, 1404, 1406-1408, 1411-1418, 1420, 1422-1423, 1434-1436, 1442-1443, 1445-1446, 1448, 1451, 1453-1454, 1456-1457, 1459-1463, 1468, 1471-1477, 1480-1484, 1486-1489, 1492-1497, 1499, 1501, 1504-1505, 1507, 1511-1513, 1515, 1517-1520, 1523, 1525-1531, 1533, 1540, 1543, 1546, 1549, 1554, 1562-1565, 1571-1572, 1577-1580, 1583, 1589, 1608, 1612, 1614, 1616, 1618, 1623, 1629-1631, 1633, 1635, 1637-1645, 1649-1650, 1652-1658, 1661-1664, 1666, 1672-1676, 1678, 1682, 1685, 1697, 1716-1719, 1721, 1723-1724, 1731-1733, 1741, 1746-1755, 1758-1762, 1778-1785, 1788, 1790-1791, 1794-1804, 1809, 1827-1828, 1830-1849, 1851, 1855-1860, 1862, 1864-1865, 1867-1868, 1870-1886, 1888-1898, 1901-1906, 1908-1917, 1925, 1927, 1929, 1931-1932, 1934-1935, 1939, 1942-1946, 1953, 1956-1957, 1960-1961, 1965, 1975, 1977, 1979-1982, 1984, 1986-1988, 1993, 1997, 2000-2004, 2011-2013, 2019-2020, 2022, 2024-2027, 2029, 2031-2038, 2040, 2044, 2050-2053, 2066, 2068, 2070, 2074-2079, 2084-2086, 2088-2089, 2095-2097, 2099, 2103, 2105, 2109-2110, 2112, 2119, 2121-2124, 2126-2127, 2129-2131, 2133-2137, 2139, 2142-2143, 2145, 2147, 2153, 2160, 2172-2179, 2181-2183, 2185, 2187-2188, 2190-2191, 2193-2215, 2217-2218, 2226-2233, 2236-2242, 2244-2245, 2247-2251, 2254-2255, 2257, 2259, 2261, 2263-2265, 2267, 2269, 2271, 2273-2284, 2287-2293, 2305-2306, 2312, 2315-2336, 2340-2343, 2346-2357, 2359-2371, 2373, 2376, 2380-2381, 2384-2386, 2388, 2391, 2393, 2396, 2398, 2401, 2404-2405, 2408-2409, 2417-2418, 2425-2426, 2428, 2430-2432, 2434, 2436-2443, 2445, 2447-2449, 2452, 2454-2461, 2463-2465, 2467, 2472-2473, 2479, 2481-2482, 2484, 2496-2500, 2502-2503, 2505, 2507, 2509-2510, 2512, 2519, 2522, 2524, 2526-2527, 2530, 2537, 2539-2541, 2545, 2547-2549, 2553-2555, 2559-2560, 2564, 2568, 2570, 2573, 2589-2591, 2594, 2597-2603, 2605-2607, 2609, 2616, 2619-2624, 2626, 2628, 2632-2633, 2639-2640, 2643, 2647-2652, 2656-2660, 2668, 2673, 2676-2678, 2689, 2692, 2694-2695, 2697, 2704, 2711-2712, 2715-2716, 2718, 2721-2722, 2725-2727, 2729, 2731, 2734, 2737-2738, 2742, 2745, 2749-2753, 2756-2758, 2760-2764, 2766-2767, 2769-2772, 2786-2787, 2789-2790, 2797-2798, 2804-2810, 2813, 2816, 2818-2819, 2821-2826, 2828-2831, 2835, 2837-2853, 2855, 2862, 2868-2870, 2874, 2876-2878, 2884-2885, 2899-2900, 2907, 2909-2915, 2920, 2922-2924, 2932-2952, 2954-2958, 2960-2983, 2985, 2992-2995, 2997, 2999-3000, 3002-3014, 3028, 3030-3049, 3053, 3058-3060, 3067, 3073-3076, 3085-3090, 3092-3104, 3107-3112, 3120-3121, 3125-3141, 3143, 3145-3149, 3151, 3154-3159, 3161, 3163, 3166-3167, 3169, 3175, 3177, 3180, 3198-3216, 3218-3229, 3234-3238, 3241, 3245-3251, 3253, 3255-3258, 3260-3262, 3264-3265, 3267-3268, 3270-3271, 3273-3278, 3282, 3287-3288, 3291-3295, 3297, 3315-3316, 3319-3321, 3325-3327, 3331-3332, 3336-3337, 3339, 3341, 3349-3351, 3353-3362, 3365-3366, 3368, 3370, 3372-3377, 3380-3381, 3383, 3387-3389, 3395, 3398, 3409-3416 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 3671814 | FILTER AS-FUEL |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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Remove all 265-5540 Fuel Filter Assemblies from dealer parts stock. |
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| Replace existing 265-5540 Pump and filter assembly with new 367-1814 Fuel Filter Assembly, which should include a fuel pump labeled "brushless". Refer to RENR8638, Disassembly And Assembly manual. NOTE: Do not run pump dry. |
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SERVICE CLAIM ALLOWANCES
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|
Submit one claim for all parts removed from dealer parts stock. |
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0-36 mo |
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| NOTE: This is a 2.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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