PRODUCT IMPROVEMENT PROGRAM FOR REWORKING FUEL LINES 5 AND 6 ON CERTAIN C7 ON-HIGHWAY ENGINES
Usage:
REBE6391-00
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| 08Sep2010 |
U-363
A-287
D-312
O-317
TT-17
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| Safety | PRODUCT IMPROVEMENT PROGRAM FOR REWORKING FUEL LINES 5 AND 6 ON CERTAIN C7 ON-HIGHWAY ENGINES |
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| 1252 1254 | PI10820 |
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| NOTE: | This Program must be administered as soon as possible.
When reporting the repair, use "PI10820" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim
Description Code and "T" as the SIMS Description Code.
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PROBLEM
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| This Product Improvement Program is a Safety Recall in accordance with the US National Traffic and Motor Vehicle Safety Act and the Canadian Motor Vehicle Safety Act. The number 5 and number 6 fuel lines on certain C7 truck and bus engines may crack at the fastening point to the common rail and cause a fuel leak. A fuel leak, in the presence of an ignition source, may result in a fire hazard. It is a violation of US Federal law for a dealer to deliver a new motor vehicle or new or used engine covered by this Safety PIP until the PIP has been completed. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| C7 | C7S00001-00015, 121-123, 125-137, 202-208, 210-214, 216-217, 225-252, 255-257, 260-271, 300-328, 331-341, 343, 346-356, 400, 403, 405-416, 423, 500, 514-515, 520-527, 531, 534, 536-537, 543, 548, 553, 557-721, 723-725, 727-980, 982-997, 999-1002, 1004-1375, 1377-1379, 1382-1383, 1385, 1387-1396, 1398-1407, 1409-1459, 1462-1463, 1466, 1469-1471, 1479, 1482-1483, 1485, 1488-1489, 1491, 1493, 1501, 1506, 1508, 1512-1513, 1515, 1517, 1519-1522, 1524-1525, 1527, 1529, 1531-1532, 1534-1536, 1538, 1541-1542, 1544-1546, 1548, 1550-1552, 1555-1557, 1560-1561, 1563, 1565, 1568-1570, 1572-1574, 1576, 1578, 1580, 1583-1584, 1587, 1602, 1606, 1610, 1613, 1615, 1643, 1647, 1651, 1653, 1656-1657, 1665, 1676, 1684, 1692, 1726, 1734, 1737, 1741, 1746, 1768, 1772-1773, 1779, 1781, 1790, 1793, 1799, 1803, 1809, 1812-1813, 1816, 1819, 1828, 1835, 1837, 1859, 1862, 1868, 1905, 1908, 1915, 1919, 1921, 1926, 1931, 1933-1935, 1938, 1956, 1967, 1972, 1981, 1996-1998, 2002, 2004, 2018, 2023-2024, 2032, 2040, 2070, 2072, 2075, 2086, 2088, 2102, 2106-2107, 2113, 2119, 2138, 2140, 2146, 2156, 2158, 2165-2166, 2172, 2177, 2182, 2196, 2201-2202, 2217-2218, 2220, 2222, 2252, 2262, 2266, 2285, 2289, 2301-2302, 2304, 2317, 2321, 2325, 2327, 2333, 2335, 2380, 2384, 2417-2418, 2428, 2430, 2435-2438, 2440-2442, 2444, 2448-2451, 2458, 2461, 2464-2465, 2469-2470, 2473-2474, 2479-2480, 2483-2484, 2487, 2489, 2492, 2494, 2496, 2499, 2506-2507, 2511-2512, 2516, 2520, 2522, 2525, 2534-2537, 2540, 2542, 2549-2550, 2552, 2555, 2577, 2595, 2601, 2607, 2651, 2673, 2676-2678, 2680, 2683, 2685, 2687, 2691, 2693, 2697-2698, 2704-2705, 2709, 2711, 2714, 2716, 2718, 2721, 2725, 2727, 2741, 2752, 2758, 2768, 2782, 2789-2792, 2794-2796, 2799-2800, 2802, 2804-2806, 2808-2811, 2814-2816, 2820, 2828, 2830-2834, 2836, 2840-2841, 2843, 2846, 2850-2851, 2853, 2856-2858, 2874-2875, 2879, 2889-2890, 2905, 2912, 2914, 2922, 2936-2937, 2942, 2944-2945, 2953, 2955, 2957, 2960, 2963-2964, 2966, 2972, 2974-2975, 2977, 2979, 2981, 2987-2989, 2991-2992, 2998, 3000, 3003, 3006, 3009-3010, 3018, 3020, 3023-3024, 3026-3030, 3035-3036, 3044, 3046-3047, 3050, 3053, 3056-3057, 3060, 3064, 3067-3069, 3073-3075, 3078, 3084-3085, 3090, 3093, 3095, 3098, 3102, 3104, 3108-3110, 3113-3118, 3120-3121, 3123, 3126, 3130-3131, 3138, 3140, 3152, 3156-3157, 3159, 3161, 3163, 3168-3169, 3171, 3173, 3176, 3178-3179, 3187, 3196-3198, 3200-3202, 3205, 3207, 3211, 3214, 3217-3218, 3228-3229, 3238-3240, 3244, 3248-3249, 3251, 3254-3255, 3257-3259, 3264, 3268, 3280, 3298, 3309, 3364, 3390, 3405, 3412, 3423, 3431, 3445, 3456, 3510, 3519, 3521, 3529, 3541-3542, 3545, 3549, 3555, 3558, 3563-3565, 3567, 3569, 3571, 3573-3574, 3576-3580, 3582-3583, 3585, 3588, 3590-3591, 3593-3600, 3602, 3604, 3611-3614, 3619, 3621, 3624, 3626-3627, 3629-3633, 3635, 3638-3641, 3643-3644, 3647-3648, 3650-3651, 3653, 3660, 3662, 3664, 3667-3668, 3670-3676, 3679, 3681-3682, 3688, 3692-3693, 3698, 3703, 3708, 3713, 3716, 3718, 3721, 3727, 3738, 3743-3744, 3753, 3755, 3760, 3767-3768, 3778, 3785, 3787, 3790, 3799-3800, 3805-3807, 3809, 3813, 3816, 3820, 3823, 3828-3829, 3836, 3841, 3848, 3856, 3864-3865, 3868-3872, 3876, 3879, 3881-3883, 3886, 3891, 3894, 3905-3906, 3912, 3917, 3927, 3932-3933, 3940, 3946, 3949, 3954-3955, 3965, 3969, 3973, 3975-3977, 3989-3990, 3992, 4467-4469, 4480-4482, 4486-4487, 4500, 4505, 4507, 4515-4516, 4522-4523, 4532, 4534-4535, 4537, 4539-4540, 4544-4545, 4549-4551, 4553-4554, 4556-4557, 4567, 4569, 4572, 4574-4587, 4589-4591, 4593, 4595-4596, 4598-4603, 4605-4606, 4608-4611, 4613-4619, 4621-4626, 4629, 4631-4635, 4637-4638, 4642, 4644, 4646-4648, 4650-4652, 4654, 4657-4659, 4661, 4663, 4665-4667, 4669-4675, 4677-4679, 4682-4685, 4688, 4690-4696, 4698-4700, 4703, 4714-4715, 4723-4724, 4728, 4730-4731, 4733, 4736, 4741, 4743, 4746, 4755, 4758, 4766, 4769, 4772, 4775, 4784, 4786, 4792, 4795, 4799, 4803, 4827, 4830, 4841, 4853, 4874, 4876-4877, 4882, 4901, 4907, 4911, 4923-4924, 4928, 4949, 4958-4959, 4961, 4968, 4977, 4980, 4995, 5053, 5070, 5074, 5083, 5085-5086, 5088-5099, 5101-5103, 5105, 5107-5108, 5110, 5112-5116, 5118-5122, 5125, 5128-5132, 5134-5138, 5141-5143, 5145-5148, 5151, 5155-5159, 5161, 5164-5166, 5168-5171, 5176, 5179-5181, 5183, 5185-5187, 5192, 5194, 5197, 5200, 5206, 5209, 5211-5213, 5217, 5219, 5221-5222, 5224-5228, 5233-5235, 5237-5238, 5240-5241, 5244, 5246, 5248, 5251-5252, 5257-5260, 5263, 5266, 5270, 5272, 5275, 5278, 5280-5281, 5283, 5287, 5291, 5294-5298, 5301, 5311-5312, 5314, 5316-5317, 5319, 5321, 5324, 5327-5329, 5331-5333, 5335, 5339, 5344, 5346-5347, 5351, 5357, 5359-5361, 5364, 5367-5368, 5370-5372, 5374-5375, 5377-5379, 5381, 5384-5389, 5391-5397, 5400, 5402-5403, 5405, 5407, 5409-5417, 5420, 5422-5424, 5426, 5428-5429, 5431-5432, 5434-5435, 5444-5449, 5453-5455, 5457-5460, 5463-5466, 5468-5470, 5474-5479, 5481-5490, 5492-5497, 5500-5503, 5505-5508, 5511-5512, 5514-5515, 5517-5518, 5520-5531, 5535-5543, 5545-5552, 5555-5564, 5566-5567, 5569, 5571-5573, 5575-5576, 5580-5581, 5583-5585, 5588, 5592, 5595, 5600, 5604-5607, 5609-5611, 5615-5616, 5620-5624, 5626-5628, 5631-5632, 5634-5635, 5637-5639, 5641-5644, 5646-5650, 5652-5653, 5655, 5657-5661, 5663-5665, 5667-5670, 5672, 5675-5677, 5679-5680, 5683-5684, 5686, 5690, 5693-5694, 5696-5702, 5707, 5711-5712, 5715-5717, 5719, 5721, 5724-5731, 5733-5735, 5737-5739, 5741-5750, 5753, 5755-5758, 5760-5768, 5770-5775, 5779-5782, 5784-5785, 5787-5788, 5792, 5794-5801, 5803-5805, 5807, 5810, 5812, 5815, 5817-5819, 5821-5826, 5828-5830, 5835-5836, 5838, 5840-5841, 5843-5845, 5847, 5849, 5851, 5853, 5855-5866, 5868-5870, 5872, 5874, 5876-5878, 5880-5882, 5884-5885, 5887-5890, 5893-5895, 5898-5899, 5901, 5904-5909, 5911, 5914-5915, 5919, 5921-5923, 5925, 5927-5930, 5932-5935, 5937-5941, 5948-5951, 5955-5964, 5966, 5970-5972, 5974-5975, 5977-5978, 5980, 5984-5986, 5988, 5990, 5992-5997, 5999, 6001-6002, 6004, 6007-6011, 6013-6014, 6016, 6018-6028, 6031-6033, 6035-6046, 6050-6053, 6055, 6057-6058, 6060-6061, 6063, 6066, 6068, 6070-6093, 6096-6097, 6103, 6105, 6108-6111, 6114, 6116-6117, 6120-6124, 6126, 6146-6147, 6149-6151, 6154-6155, 6157, 6159-6160, 6162-6163, 6166-6167, 6169-6171, 6174-6175, 6177-6181, 6183-6184, 6186-6187, 6189-6199, 6201-6204, 6206-6208, 6210-6212, 6215-6216, 6218-6226, 6228-6230, 6232-6237, 6239-6250, 6252-6253, 6256-6263, 6265, 6268-6294, 6296-6304, 6306-6320, 6322-6331, 6334-6335, 6337, 6340-6341, 6343, 6345-6356, 6358-6359, 6361-6381, 6386-6388, 6390-6442, 6447, 6467, 6470-6471, 6475, 6478, 6480, 6484, 6486-6487, 6492, 6497, 6499-6500, 6502, 6508, 6510, 6535-6536, 6538-6543, 6546, 6557, 6559-6560, 6563, 6568, 6574-6577, 6581-6583, 6588-6592, 6598, 6600, 6604-6608, 6610, 6612-6613, 6615, 6617-6619, 6624-6628, 6632-6633, 6637, 6639-6643, 6651-6653, 6659, 6664, 6670-6671, 6677, 6683, 6697, 6723, 6730-6732, 6739-6741, 6750, 6752, 6755, 6764, 6766, 6768, 6770, 6778, 6795, 6806-6807, 6809-6810, 6812-6815, 6820, 6830, 6833, 6838-6858, 6860-6863, 6865-6869, 6872-6873, 6875-6877, 6879, 6881, 6883-6887, 6889, 6891-6893, 6895-6898, 6900-6904, 6906-6927, 6929, 6931-6933, 6936-6951, 6953-6960, 6962-6966, 6968-6969, 6971, 6974-6975, 6985-6986, 6988-6989, 6992, 6996, 7009, 7011-7012, 7014, 7017-7025, 7027, 7029-7030, 7032, 7034-7035, 7038, 7040-7042, 7044-7046, 7048, 7050-7052, 7055, 7057, 7059-7060, 7062-7065, 7067, 7071-7072, 7074-7076, 7078-7080, 7082, 7099, 7102-7103, 7106, 7108-7116, 7119-7123, 7126-7129, 7131-7137, 7139, 7141-7142, 7145-7147, 7149, 7151-7152, 7154, 7158-7160, 7162-7164, 7166, 7169-7170, 7172, 7175, 7177, 7180, 7200-7205, 7207-7209, 7213-7215, 7221-7222, 7226, 7230-7231, 7238, 7241-7242, 7244-7245, 7248-7250, 7252-7253, 7257, 7260-7261, 7263-7267, 7269-7271, 7273-7275, 7278, 7282-7283, 7289, 7295, 7297, 7299-7300, 7302, 7306-7307, 7315, 7317, 7327-7329, 7333, 7335, 7357, 7372-7373, 7375-7376, 7389, 7394, 7398, 7400-7402, 7404, 7407, 7410, 7413, 7416-7417, 7419-7420, 7424, 7426-7427, 7429-7430, 7432, 7436-7437, 7439-7441, 7448-7450, 7484-7485, 7488, 7490, 7494, 7500, 7504, 7506, 7510-7511, 7519, 7545, 7547, 7557, 7559, 7561, 7565-7567, 7569-7570, 7572-7575, 7579-7584, 7586, 7589-7590, 7595-7597, 7600, 7603-7604, 7607, 7610, 7612-7613, 7623, 7625-7626, 7629-7633, 7637-7640, 7647, 7677-7681, 7685-7689, 7691, 7696, 7698, 7700, 7703, 7710-7711, 7715-7717, 7719, 7728, 7731-7734, 7736, 7738, 7744, 7747, 7753-7762, 7764-7765, 7767-7770, 7772-7773, 7775, 7777, 7780, 7782-7789, 7791-7792, 7798, 7800, 7802, 7804, 7814-7815, 7819, 7826-7827, 7829-7831, 7833, 7836-7840, 7842-7843, 7845-7847, 7857, 7859-7860, 7863-7864, 7868-7869, 7872, 7874-7875, 7878, 7880-7881, 7883, 7891-7892, 7895, 7900, 7906, 7911, 7921, 7926, 7930-7933, 7937-7939, 7941, 7946-7947, 7949-7951, 7956, 7958, 7961, 7967, 7992, 7995, 7997, 8004, 8007, 8014, 8016-8019, 8024-8025, 8027-8030, 8032-8033, 8036-8037, 8040-8042, 8045-8048, 8050-8052, 8054, 8064, 8066-8067, 8069, 8071, 8075, 8079, 8086, 8097, 8101, 8103, 8137, 8144-8146, 8148, 8150-8151, 8162, 8166-8167, 8169, 8245-8246, 8254-8257, 8260, 8263, 8270, 8274, 8279, 8284, 8288-8289, 8299, 8307, 8317-8318, 8329-8330, 8337, 8353, 8358, 8371, 8377, 8382, 8385-8386, 8388, 8391, 8400, 8412-8413, 8417, 8419, 8421, 8423-8425, 8432-8434, 8436, 8441, 8443-8445, 8448-8451, 8454, 8459, 8461, 8463, 8469, 8474, 8480-8482, 8488-8489, 8491, 8493, 8495, 8500, 8502, 8505, 8507, 8528, 8531, 8535, 8546, 8548, 8550, 8555, 8559-8560, 8564, 8566, 8568, 8574, 8580, 8582, 8584, 8587-8589, 8592-8593, 8597, 8599, 8603-8604, 8606, 8624, 8627, 8629, 8631, 8691-8696, 8698-8700, 8702, 8704-8705, 8707-8712, 8737, 8747, 8751, 8753-8754, 8759-8762, 8764-8765, 8769, 8771-8773, 8776, 8778, 8787, 8790-8793, 8800-8806, 8808-8812, 8814, 8817-8819, 8821-8826, 8828, 8830-8836, 8838-8854, 8857, 8859-8860, 8865, 8868-8876, 8878-8882, 8884-8888, 8890-8898, 8900, 8910-8913, 8915-8917, 8920, 8932, 8936-8970, 8989, 9001, 9003-9004, 9007-9029, 9032-9034, 9036, 9039, 9052, 9061-9088, 9096, 9098, 9104-9105, 9107-9112, 9119, 9126, 9140, 9144, 9146, 9150, 9155, 9162, 9177, 9182, 9236, 9258, 9275, 9280, 9287-9289, 9295-9297, 9299-9300, 9303-9306, 9308, 9312-9314, 9317, 9319, 9321, 9327-9328, 9331, 9333-9334, 9340-9341, 9346, 9351, 9358, 9363, 9372, 9374, 9377, 9382, 9385, 9387, 9393, 9395, 9403, 9406, 9419, 9424-9434, 9436-9440, 9442-9445, 9452-9454, 9457, 9460, 9462, 9466-9467, 9471, 9473-9479, 9483-9489, 9491, 9499-9535, 9537-9549, 9551-9552, 9554-9555, 9565, 9568, 9573, 9575-9578, 9580-9581, 9583-9586, 9588-9631, 9633-9634, 9636-9639, 9641, 9643-9644, 9650-9651, 9662, 9669-9670, 9673, 9675-9677, 9679-9682, 9685-9687, 9689-9692, 9694-9695, 9698, 9700-9702, 9705-9707, 9709-9712, 9716-9718, 9720-9726, 9728-9737, 9739, 9741, 9746, 9752-9854, 9856-9857, 9860-9891, 9893-9912, 9933, 9943-9946, 9953, 9958, 9960, 9962-9963, 9978, 9980, 9986, 9999 |
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| *******Group 2******* | |
| C7 | C7S00422, 722, 726, 981, 998, 1003, 1461, 1464-1465, 1467, 1472-1474, 1481, 1487, 1490, 1492, 1494, 1496-1497, 1500, 1502-1505, 1507, 1511, 1514, 1516, 1518, 1523, 1526, 1528, 1530, 1533, 1537, 1539-1540, 1543, 1547, 1549, 1553-1554, 1558-1559, 1562, 1564, 1566, 1571, 1575, 1577, 1579, 1581-1582, 1585-1586, 1588-1592, 1594-1601, 1603-1605, 1607-1609, 1612, 1614, 1617-1642, 1644-1646, 1648-1650, 1652, 1654-1655, 1658-1664, 1666-1675, 1677-1683, 1685-1691, 1693-1725, 1727-1733, 1735-1736, 1738-1740, 1742-1745, 1747-1767, 1769-1771, 1774-1778, 1780, 1782-1789, 1791-1792, 1794-1798, 1800-1802, 1804-1808, 1810-1811, 1814-1815, 1817-1818, 1820-1827, 1829-1834, 1836, 1838-1858, 1860-1861, 1863-1867, 1869-1904, 1906-1907, 1909-1914, 1916-1918, 1920, 1922-1925, 1927-1930, 1932, 1936-1937, 1939-1944, 1946-1955, 1957-1966, 1968-1971, 1973-1980, 1982-1995, 1999-2001, 2003, 2005-2017, 2019-2022, 2025-2031, 2033-2039, 2041-2069, 2071, 2073-2074, 2076-2085, 2087, 2089-2101, 2103-2105, 2108-2112, 2114-2118, 2120-2137, 2139, 2141-2145, 2147-2155, 2157, 2159-2164, 2167-2171, 2173-2176, 2178-2181, 2183-2195, 2197-2200, 2203-2216, 2219, 2221, 2223, 2228, 2239, 2243, 2261, 2264-2265, 2274, 2276, 2279, 2283, 2286, 2290, 2293, 2296, 2303, 2305-2316, 2318-2320, 2322-2324, 2326, 2328-2332, 2334, 2336-2379, 2381-2383, 2385-2416, 2419-2427, 2429, 2431-2434, 2439, 2443, 2445-2447, 2452-2457, 2459-2460, 2462-2463, 2466-2468, 2471-2472, 2475-2478, 2481-2482, 2485-2486, 2488, 2490-2491, 2493, 2495, 2497-2498, 2500-2505, 2508-2510, 2513-2515, 2517-2519, 2521, 2523-2524, 2526-2533, 2538-2539, 2541, 2543-2548, 2551, 2553-2554, 2556-2576, 2578-2594, 2596-2600, 2602-2606, 2608-2650, 2652-2672, 2674-2675, 2679, 2681-2682, 2684, 2686, 2688-2690, 2692, 2694-2696, 2699-2703, 2706-2708, 2710, 2712-2713, 2715, 2717, 2719-2720, 2722-2724, 2726, 2728-2740, 2742-2751, 2753-2757, 2759-2767, 2769-2781, 2783-2788, 2819, 2822, 2825, 2827, 2835, 2839, 2844-2845, 2848, 2863, 2868, 2876-2878, 2880-2888, 2891-2904, 2906-2911, 2913, 2915-2921, 2923-2935, 2938-2939, 2941, 2943, 2946-2952, 2956, 2958-2959, 2961-2962, 2965, 2967-2971, 2973, 2976, 2978, 2980, 2982-2986, 2990, 2993-2997, 2999, 3001-3002, 3004-3005, 3007-3008, 3011-3017, 3019, 3021-3022, 3025, 3031-3034, 3037-3043, 3045, 3048-3049, 3051-3052, 3054-3055, 3058-3059, 3061-3063, 3065-3066, 3070-3072, 3076-3077, 3079-3083, 3086-3089, 3091-3092, 3094, 3096-3097, 3099-3101, 3103, 3105-3107, 3111-3112, 3119, 3122, 3124-3125, 3127-3129, 3132-3137, 3139, 3141-3151, 3153-3155, 3158, 3160, 3162, 3164-3167, 3170, 3172, 3174-3175, 3177, 3180-3186, 3188-3195, 3199, 3203-3204, 3206, 3208-3210, 3212-3213, 3215-3216, 3219-3227, 3230-3237, 3241-3243, 3245-3247, 3250, 3252-3253, 3256, 3260-3263, 3265-3267, 3269-3279, 3281-3297, 3299-3308, 3310-3363, 3365-3389, 3391-3404, 3406-3411, 3413-3422, 3424-3430, 3432-3444, 3446-3455, 3457-3509, 3511-3518, 3520, 3522-3528, 3530-3540, 3543-3544, 3546-3548, 3550-3554, 3556-3557, 3559-3562, 3566, 3568, 3570, 3572, 3575, 3581, 3584, 3586-3587, 3589, 3592, 3601, 3603, 3605-3610, 3615-3618, 3620, 3622-3623, 3625, 3628, 3634, 3636-3637, 3642, 3645-3646, 3649, 3652, 3654-3659, 3661, 3663, 3665-3666, 3669, 3677-3678, 3680, 3683-3687, 3689-3691, 3694-3697, 3699-3702, 3704-3707, 3709-3712, 3714-3715, 3717, 3719-3720, 3722-3726, 3728-3737, 3739-3742, 3745-3752, 3754, 3873-3875, 3877-3878, 3880, 3884-3885, 3887-3890, 3892-3893, 3896-3902, 3904, 3907-3911, 3922, 3925, 3929-3930, 3935-3936, 3938, 3941, 3943-3945, 3952-3953, 3958-3959, 3964, 3966-3968, 3971, 3974, 3979, 3981-3982, 3985, 3988, 3991, 4433-4466, 4470-4479, 4483-4485, 4488-4499, 4501-4504, 4506, 4508-4514, 4517-4521, 4524-4531, 4533, 4536, 4538, 4541-4543, 4546-4548, 4552, 4555, 4558-4566, 4568, 4570-4571, 4573, 4588, 4592, 4594, 4604, 4607, 4612, 4620, 4627-4628, 4630, 4636, 4639-4641, 4643, 4645, 4649, 4653, 4655-4656, 4660, 4662, 4664, 4668, 4676, 4680-4681, 4689, 4697, 4702, 4707-4709, 4711-4712, 4719, 4721-4722, 4725-4726, 4729, 4734, 4737-4738, 4742, 4745, 4748, 4750, 4757, 4759-4761, 4763-4764, 4767, 4771, 4774, 4776-4780, 4782-4783, 4785, 4787-4789, 4791, 4793-4794, 4796-4797, 4802, 4804-4805, 4807-4811, 4813, 4815, 4817-4820, 4822-4823, 4825-4826, 4828-4829, 4831-4832, 4834-4840, 4842, 4844-4846, 4849-4851, 4855-4861, 4863-4864, 4868-4873, 4883-4885, 4888-4892, 4897, 4899, 4902-4906, 4908, 4910, 4913-4918, 4921, 4925-4927, 4929-4934, 4937-4943, 4945-4948, 4953-4954, 4956-4957, 4962, 4964, 4966-4967, 4969, 4971-4975, 4978-4979, 4982-4987, 4991-4993, 5001-5002, 5004-5005, 5007, 5009-5010, 5012, 5014-5023, 5025-5028, 5030, 5033, 5038, 5047, 5050, 5054-5058, 5061-5062, 5064-5068, 5071, 5073, 5075-5081, 5100, 5126, 5133, 5172-5173, 5175, 5182, 5189-5190, 5195-5196, 5199, 5203-5204, 5207-5208, 5210, 5236, 5245, 5254, 5264-5265, 5267, 5269, 5271, 5273, 5276-5277, 5279, 5282, 5285-5286, 5288-5290, 5292-5293, 5299-5300, 5302-5303, 5305-5307, 5309-5310, 5315, 5323, 5325, 5330, 5334, 5338, 5340, 5342-5343, 5345, 5349, 5352, 5354-5355, 5380, 5383, 5421, 5425, 5430, 5436, 5438, 5441-5442, 5451, 5456, 5461-5462, 5472, 5579, 5589-5591, 5594, 5596, 5598-5599, 5603, 5608, 5613, 5629-5630, 5645, 5662, 5671, 5673-5674, 5681, 5687-5688, 5691-5692, 5695, 5705, 5709-5710, 5714, 5720, 5722-5723, 5732, 5751-5752, 5754, 5778, 5783, 5786, 5789, 5808, 5814, 5831-5833, 5837, 5839, 5842, 5846, 5848, 5850, 5852, 5854, 5867, 5871, 5873, 5875, 5879, 5883, 5886, 5891-5892, 5896-5897, 5900, 5902-5903, 5910, 5912-5913, 5916-5918, 5920, 5924, 5926, 5931, 5936, 5942-5947, 5952-5954, 5965, 5967-5969, 5973, 5976, 5979, 5981-5983, 5987, 5989, 5991, 5998, 6000, 6003, 6005-6006, 6012, 6015, 6017, 6029-6030, 6034, 6047-6049, 6054, 6056, 6059, 6062, 6064-6065, 6067, 6069, 6094-6095, 6098-6102, 6104, 6106-6107, 6112-6113, 6115, 6118-6119, 6125, 6127-6145, 6148, 6152-6153, 6156, 6158, 6161, 6164-6165, 6172-6173, 6176, 6188, 6238, 6255, 6295, 6305, 6321, 6333, 6338, 6342, 6360, 6443-6446, 6448-6466, 6468-6469, 6472-6474, 6476-6477, 6479, 6481-6483, 6485, 6488-6491, 6493-6496, 6498, 6501, 6503-6507, 6509, 6511-6534, 6537, 6544-6545, 6547-6556, 6558, 6561-6562, 6564-6567, 6569-6573, 6578-6580, 6584-6587, 6593-6597, 6599, 6601-6603, 6609, 6611, 6614, 6616, 6620-6623, 6629-6631, 6634-6636, 6638, 6644-6650, 6654-6658, 6660-6663, 6665-6669, 6672-6676, 6678-6682, 6684-6696, 6698-6722, 6724-6729, 6733-6738, 6742-6749, 6751, 6753-6754, 6756-6763, 6765, 6767, 6769, 6771-6777, 6779-6794, 6796-6805, 6808, 6811, 6816-6819, 6821-6829, 6831-6832, 6834-6837, 6859, 6864, 6870-6871, 6874, 6878, 6880, 6882, 6888, 6890, 6894, 6899, 6905, 6928, 6930, 6934-6935, 6952, 6961, 6967, 6970, 6972-6973, 6976-6984, 6987, 6990-6991, 6993-6995, 6997-7008, 7010, 7013, 7015-7016, 7026, 7028, 7031, 7033, 7036-7037, 7039, 7043, 7047, 7049, 7053-7054, 7056, 7058, 7061, 7066, 7068-7070, 7073, 7077, 7081, 7083-7098, 7100-7101, 7104-7105, 7107, 7117-7118, 7124-7125, 7130, 7138, 7140, 7143-7144, 7148, 7150, 7153, 7155-7157, 7161, 7165, 7167-7168, 7171, 7173-7174, 7176, 7178-7179, 7181-7195, 7197-7199, 7206, 7210-7212, 7216-7220, 7223-7225, 7227-7229, 7232-7237, 7239-7240, 7243, 7247, 7254-7256, 7258-7259, 7262, 7268, 7272, 7277, 7279-7280, 7285-7286, 7292, 7294, 7296, 7298, 7301, 7304-7305, 7308-7311, 7313, 7318-7320, 7323-7325, 7330, 7334, 7336, 7339-7340, 7345, 7350-7352, 7356, 7358, 7364, 7368-7371, 7380, 7382-7384, 7387, 7391-7393, 7397, 7406, 7408, 7412, 7415, 7418, 7423, 7431, 7434, 7442, 7444-7446, 7481-7483, 7486-7487, 7491-7492, 7495-7496, 7498-7499, 7502, 7505, 7512, 7514, 7516-7517, 7522-7525, 7527-7534, 7536-7537, 7539, 7541-7543, 7546, 7549-7555, 7564, 7568, 7571, 7576, 7592, 7599, 7601-7602, 7608-7609, 7611, 7616-7618, 7620, 7624, 7627-7628, 7641, 7643, 7645-7646, 7650-7657, 7659-7662, 7666, 7673, 7675, 7702, 7704-7705, 7709, 7713-7714, 7718, 7723, 7725, 7737, 7740-7741, 7743, 7749-7750, 7752, 7795, 7797, 7805, 7807, 7809, 7823, 7828, 7832, 7834-7835, 7844, 7848, 7850-7851, 7856, 7873, 7876, 7879, 7884-7886, 7888-7890, 7897, 7899, 7912-7913, 7918, 7922, 7960, 7963-7966, 7970, 7973-7975, 7979, 7984, 7986, 7990-7991, 7994, 7996, 7999-8000, 8002, 8005-8006, 8009, 8011, 8013, 8031, 8038, 8044, 8049, 8053, 8055, 8057-8061, 8065, 8068, 8072-8073, 8076, 8078, 8081, 8083, 8085, 8089, 8092-8094, 8098, 8100, 8102, 8104, 8107-8109, 8111-8112, 8115, 8117-8119, 8121, 8123-8125, 8128-8132, 8134, 8142, 8149, 8154, 8156, 8161, 8163, 8168, 8170-8172, 8174, 8176-8178, 8180, 8183, 8185, 8189-8196, 8199, 8204-8207, 8209, 8212, 8214-8217, 8219-8221, 8223, 8226, 8229, 8235, 8237, 8239-8241, 8243, 8247-8249, 8252-8253, 8259, 8264, 8266, 8272, 8278, 8286-8287, 8290-8291, 8294-8295, 8298, 8310-8314, 8316, 8319, 8322, 8326, 8328, 8333, 8335-8336, 8338, 8341, 8347, 8350-8352, 8356-8357, 8359-8361, 8363, 8368-8370, 8372-8373, 8381, 8390, 8394, 8396-8397, 8399, 8401-8402, 8405-8407, 8409, 8411, 8416, 8426-8428, 8431, 8437-8438, 8440, 8452, 8455-8458, 8462, 8467-8468, 8470, 8473, 8475-8477, 8483, 8487, 8490, 8494, 8496-8497, 8501, 8506, 8512, 8518-8520, 8523-8527, 8529-8530, 8532, 8538-8540, 8542, 8544, 8552, 8554, 8556-8557, 8563, 8569, 8573, 8583, 8591, 8594, 8601, 8609-8610, 8613, 8615-8617, 8619-8620, 8622-8623, 8633, 8642-8644, 8650-8653, 8655-8668, 8670-8690, 8697, 8701, 8703, 8706, 8713-8736, 8738-8746, 8748-8750, 8752, 8755-8758, 8763, 8766-8768, 8770, 8774-8775, 8777, 8779-8786, 8788-8789, 8794-8799, 8807, 8813, 8815-8816, 8820, 8827, 8829, 8837, 8855-8856, 8858, 8861-8864, 8866-8867, 8877, 8883, 8889, 8899, 8901-8909, 8914, 8918-8919, 8921-8931, 8933-8935, 8971-8985, 8988, 8990-9000, 9002, 9005-9006, 9030-9031, 9035, 9037-9038, 9040-9051, 9053-9060, 9089-9095, 9097, 9100-9103, 9106, 9113-9118, 9120-9125, 9127-9139, 9141-9143, 9145, 9147-9149, 9151-9154, 9156-9161, 9163-9176, 9178-9181, 9183-9224, 9226-9235, 9237-9241, 9243, 9245, 9247-9248, 9250-9257, 9265-9266, 9268-9269, 9274, 9276, 9278-9279, 9285, 9301, 9318, 9336, 9339, 9342-9345, 9348, 9359-9362, 9365-9366, 9380-9381, 9384, 9386, 9389, 9391, 9394, 9396-9397, 9404-9405, 9407, 9410, 9412, 9414, 9417-9418, 9421, 9447-9451, 9455, 9459, 9461, 9465, 9469-9470, 9480-9482, 9490, 9492-9498, 9536, 9556-9564, 9566-9567, 9569-9572, 9574, 9579, 9582, 9587, 9632, 9635, 9640, 9642, 9645-9649, 9652-9661, 9663-9668, 9671-9672, 9674, 9678, 9683-9684, 9688, 9693, 9696-9697, 9699, 9703-9704, 9708, 9713-9715, 9719, 9727, 9738, 9740, 9742-9745, 9747-9751, 9855, 9858-9859, 9892, 9913-9932, 9934-9942, 9947-9952, 9954-9957, 9959, 9961, 9964-9977, 9979, 9981-9985, 9987-9998 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 3475556 | KIT-F INJ LINE |
| 1 | 3528532 | KIT-F INJ LINE |
| 1 | 3528533 | KIT-F INJ LINE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 1 | 3475556 | KIT-F INJ LINE |
| 1 | 3528532 | KIT-F INJ LINE |
| 1 | 3528533 | KIT-F INJ LINE |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Replace fuel lines number 5 and number 6, and the support bracket and clamps. Refer to Special Instruction, REHS3842 for removal and assembly. REHS3842 is included in the lines kits for removal and assembly and is also available in SISWeb. If engine has previously been updated under PI31708. No further repairs are needed. However, a SIMS entry must be entered to show this update has been performed. |
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OWNER NOTIFICATION
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| U.S. and Canadian owners will receive the attached Owner Notification. |
SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 1.0-hour job for Group 1 | |||||
| If this has been updated under PI31708, 1.0 hours will be allowed for updating SIMS. |
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| NOTE: This is a 2.5-hour job for Group 2 | |||||
| If this has been updated under PI31708, 1.0 hours will be allowed for updating SIMS. |
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
| MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
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| IMPORTANT: SAFETY NOTICE SAFETY ? RECALL - PROGRAM FOR REPLACING THE CYLINDERS 5 AND 6 FUEL LINES MODELS INVOLVED - CERTAIN 2007-2009 C7 TRUCK AND BUS ENGINES Dear Caterpillar Product Owner: This notice is sent to you in accordance with the requirements of the US National Traffic and Motor Vehicle Safety Act. This notice is also in accordance with the requirements of the Canadian Motor Vehicle Safety Act. Caterpillar has decided that a defect, which relates to motor vehicle safety, exists in trucks and buses equipped with certain Caterpillar C7 engines. The number 5 and number 6 fuel lines may crack at the fastening point to the common rail and cause a fuel leak. A fuel leak, in the presence of an ignition source, may result in a fire hazard. You will not be charged for the service performed. If you are a lessor of these vehicles, you must forward this letter to your lessee within ten days. If you have had your vehicle repaired for this condition prior to receipt of this notice and incurred any costs, you may be eligible for reimbursement. Please contact Caterpillar at this toll free number (800) 447-4986. If you no longer own the truck or bus with this engine, please contact Caterpillar at this toll free number (800) 447-4986. Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If the dealer is unable to have the inspection and repair made, please contact: Caterpillar Inc. Peoria, IL 61629-2490 Attn: Americas Distribution Services Division Truck Engine Call Center Telephone: (800) 447-4986 If you are unable to have the repair made within 60 days or without charge, you may submit a complaint to: In the U.S. Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, D.C. 20590 Telephone: 1-888-327-4236 (TTY:1-800-424-9153)or go to http://www.safercar.gov In Canada Transport Canada Road Safety and Motor Vehicle Regulation Ottawa, Ontario KIA 0N5 Telephone: (613) 993-9851 Caterpillar Inc. Please refer the dealer to their Service Letter dated 08Sep2010 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed for your added safety and satisfaction. Caterpillar Inc. Identification #(s) Attached to 08Sep2010 Service Letter |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 365-6842 ENGINE SOFTWARE ON CERTAIN C9 ENGINES INSTALLED IN PIERCE FIRE TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING 365-6842 ENGINE SOFTWARE ON CERTAIN C9 ENGINES INSTALLED IN PIERCE FIRE TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BEARINGS ON CERTAIN C175-16 GENERATOR SETS AND LOCOMOTIVE ENGINES OPERATING AT 1800 RPM ENGINE SPEED PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BEARINGS ON CERTAIN C175-16 GENERATOR SETS AND LOCOMOTIVE ENGINES OPERATING AT 1800 RPM ENGINE SPEED
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R8320 REMAN CYLINDER PACK ASSEMBLIES FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 0R8320 REMAN CYLINDER PACK ASSEMBLIES FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTION PUMP GROUP ON CERTAIN C6.6 INDUSTRIAL ENGINES OPERATING IN SPECIFIC APPLICATIONS PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL INJECTION PUMP GROUP ON CERTAIN C6.6 INDUSTRIAL ENGINES OPERATING IN SPECIFIC APPLICATIONS
PRODUCT SUPPORT PROGRAM FOR FLASHING NEW PSO SOFTWARE ON CERTAIN C15 INDUSTRIAL ENGINES INSTALLED IN WIRTGEN PAVER PRODUCTS PRODUCT SUPPORT PROGRAM FOR FLASHING NEW PSO SOFTWARE ON CERTAIN C15 INDUSTRIAL ENGINES INSTALLED IN WIRTGEN PAVER PRODUCTS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS CERTIFICATION LABEL ON CERTAIN C175 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE EMISSIONS CERTIFICATION LABEL ON CERTAIN C175 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION OIL COOLER CLAMPS ON CERTAIN C18 MARINE ENGINES PRODUCT SUPPORT PROGRAM FOR REWORKING THE TRANSMISSION OIL COOLER CLAMPS ON CERTAIN C18 MARINE ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH FLOORSTANDING CAT SWITCHGEAR PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE CONTROL ARRANGEMENT ON CERTAIN 3516C XQ2000 POWER MODULES WITH FLOORSTANDING CAT SWITCHGEAR
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BEARINGS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE CONNECTING ROD BEARINGS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-18 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR FLASHING ENGINE SOFTWARE ON CERTAIN C-18 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR RELOCATING THE CONNECTOR FOR THE ENGINE OIL LEVEL SWITCH ON CERTAIN 345D EXCAVATORS PRODUCT SUPPORT PROGRAM FOR RELOCATING THE CONNECTOR FOR THE ENGINE OIL LEVEL SWITCH ON CERTAIN 345D EXCAVATORS
PRODUCT IMPROVEMENT PROGRAM FOR PROVIDING ELECTRICAL INTERLOCK FOR DUAL AIR SHUTOFF CONFIGURATION ON CERTAIN PETROLEUM C32 GENERATOR SETS ORDERED FROM THE ELECTRIC POWER PRICELIST PRODUCT IMPROVEMENT PROGRAM FOR PROVIDING ELECTRICAL INTERLOCK FOR DUAL AIR SHUTOFF CONFIGURATION ON CERTAIN PETROLEUM C32 GENERATOR SETS ORDERED FROM THE ELECTRIC POWER PRICELIST
PRODUCT SUPPORT PROGRAM FOR INSTALLING THE IMPROVED DOOR SEAL AND BUTTON HEAD SCREWS ON CERTAIN CAT XQ30, XQ45, XQ60, XQ80, XQ100, AND XQ175 COMPACT RENTAL GENSETS PRODUCT SUPPORT PROGRAM FOR INSTALLING THE IMPROVED DOOR SEAL AND BUTTON HEAD SCREWS ON CERTAIN CAT XQ30, XQ45, XQ60, XQ80, XQ100, AND XQ175 COMPACT RENTAL GENSETS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DAMPER FASTENER GROUP ON CERTAIN C175-16 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE DAMPER FASTENER GROUP ON CERTAIN C175-16 GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR CONDITIONER COMPRESSOR SUPPORT HARDWARE ON CERTAIN C15 AND C18 COMMERCIAL ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING AIR CONDITIONER COMPRESSOR SUPPORT HARDWARE ON CERTAIN C15 AND C18 COMMERCIAL ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLATION OF NEW TURBOCHARGERS ON CERTAIN C9 ENGINES INSTALLED IN DOOSAN COMPRESSORS PRODUCT SUPPORT PROGRAM FOR INSTALLATION OF NEW TURBOCHARGERS ON CERTAIN C9 ENGINES INSTALLED IN DOOSAN COMPRESSORS
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE 295-8494 INTEGRAL SEAL FROM DEALER INVENTORY PRODUCT IMPROVEMENT PROGRAM FOR REMOVING THE 295-8494 INTEGRAL SEAL FROM DEALER INVENTORY
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR HAVING MISALIGNED MOUNTING FEET ON CERTAIN C4.4 AND C6.6 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE GENERATOR HAVING MISALIGNED MOUNTING FEET ON CERTAIN C4.4 AND C6.6 GENERATOR SETS
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R0705 AND 0R8766 REMAN WATER PUMPS IN DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REWORKING 0R0705 AND 0R8766 REMAN WATER PUMPS IN DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR APPLYING RTV TO THE ELECTRONIC THERMOSTAT MOTOR HOUSING AND COVER ON CERTAIN C175-16 GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR APPLYING RTV TO THE ELECTRONIC THERMOSTAT MOTOR HOUSING AND COVER ON CERTAIN C175-16 GENERATOR SETS
PRODUCT SUPPORT PROGRAM TO REWORK THE BREAKER OVERLOAD TRIP MODULE ON CERTAIN 3406C, 3412C, C15, AND C18 GENERATOR SETS TO OPERATE ON THERMAL AND SHORT CIRCUIT EVENTS PRODUCT SUPPORT PROGRAM TO REWORK THE BREAKER OVERLOAD TRIP MODULE ON CERTAIN 3406C, 3412C, C15, AND C18 GENERATOR SETS TO OPERATE ON THERMAL AND SHORT CIRCUIT EVENTS
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