Belt Tightener - Remove and Install
Removal Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-0510 | Driver Gp | 1 |
Start By:
- Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
- Remove the engine bottom guards. Refer to Disassembly and Assembly, "Bottom Guard (Engine) - Remove and Install".
- Remove bolts (1), (2), (4), (5) and guard (3) .
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| Illustration 1 | g01115159 |
- Release the tension and remove three V-belts (6) .
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| Illustration 2 | g01115178 |
- Remove jam nut (10).
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| Illustration 3 | g01061695 |
- Remove four bolts (12) .
- Remove shaft (11) from the engine.
- Remove locknut (7).
- Remove shock absorber (8) .
- Remove cotter pin (13). Remove the pin.
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| Illustration 4 | g01061696 |
- Remove retainer (14) from shock absorber (8) .
- Remove bolt (15) and washer (16) that secures arm assembly (9) to shaft assembly (11) .
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| Illustration 5 | g01069514 |
Typical example | |
- Remove shaft assembly (11) from arm assembly (9) .
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| Illustration 6 | g01069515 |
- Remove four bolts (17) that secure cover (19) to pulley (18). Remove cover (19) from pulley (18) .
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| Illustration 7 | g01069516 |
- Remove bolt (20) and two washers (21) that secure pulley (18) to arm assembly (9) .
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| Illustration 8 | g01069517 |
- Remove pulley (18) from arm assembly (9). Remove bearing (22) from pulley (18) .
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| Illustration 9 | g01069518 |
- Remove spacer (23) from pulley (18) .
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| Illustration 10 | g01069519 |
- Remove retaining ring (24) from pulley (18) .
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| Illustration 11 | g01069520 |
- Remove spacer (25) from pulley (18) .
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| Illustration 12 | g01069521 |
- Remove lip seal (26) from pulley (18) .
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| Illustration 13 | g01069522 |
- Use Tooling (A) in order to remove roller bearing (27) (not shown) from pulley (18) .
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| Illustration 14 | g01069523 |
Installation Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1P-0510 | Driver Gp | 1 |
| B | 5P-0960 | Grease Cartridge (MOLYBDENUM) | 1 |
- Pack roller bearing (27) (not shown) with Tooling (B). Use Tooling (A) in order to install roller bearing (27) (not shown) into pulley (18) .
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| Illustration 15 | g01069523 |
- Use Tooling (A) to install lip seal (26). Install seal (26) with the lip of the seal towards the outside of pulley (18) .
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| Illustration 16 | g01069522 |
- Install space (25) to pulley (18) .
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| Illustration 17 | g01069521 |
- Install retaining ring (24) to pulley (18) .
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| Illustration 18 | g01069520 |
- Install spacer (23) to pulley (18) .
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| Illustration 19 | g01069519 |
- Install bearing (22) to pulley (18).
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| Illustration 20 | g01069518 |
- Install pulley (18) onto arm assembly (9) .
- Install bolt (20) and two washers (21) that secure pulley (18) to arm assembly (9) .
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| Illustration 21 | g01069517 |
- Position cover (19) to pulley (18). Install four bolts (17) that secure cover (19) to pulley (18) .
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| Illustration 22 | g01069516 |
- Install shaft assembly (11) onto arm assembly (9) .
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| Illustration 23 | g01069515 |
- Install bolt (15) and washer (16) that secures arm assembly (9) to shaft assembly (11) .
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| Illustration 24 | g01069514 |
- Install retainer (14) to shock absorber (8).
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| Illustration 25 | g01061696 |
- Install the pin and install cotter pin (13) .
- Install shock absorber (8) to the engine.
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| Illustration 26 | g01061695 |
- Install locknut (7) that secures shock absorber (8) to the engine.
- Install shaft assembly (11). Install four bolts (12) that secure shaft assembly (11).
- Install nut (10) that secures arm assembly (9) .
- Release the tension and install three V-belts belts (6) .
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| Illustration 27 | g01115178 |
- Install guard (3), bolts (1), (2), (4) and (5) .
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| Illustration 28 | g01115159 |
End By:
- Install the engine bottom guards. Refer to Disassembly and Assembly, "Bottom Guard (Engine) - Remove and Install".
- Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
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