Installation Procedure
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Illustration 1 | g00284811 |
- Install the wiper motor assembly. Support the wiper motor assembly inside the cab. Install the gasket and plate (31). Install the nut (32) and bolt (30) .
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Illustration 2 | g00284790 |
- Install caps (29) .
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Illustration 3 | g00284789 |
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NOTICE |
Push the wiper arm assembly straight onto the tapered shaft. If the wiper arm assembly is not installed straight when the shaft turns, the splines will be improperly formed and damage will occur. |
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NOTICE |
Do not operate the wiper motor before the wiper arm assembly is installed. A new wiper motor is preset in the parked position. If the wiper motor is operated before installation of the wiper arm assembly, misalignment will occur. This can cause damage to the wiper motor, the wiper arm assembly, and/or the window. Do not manually rotate the wiper arm assembly on the shaft. |
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- Position wiper arm assemblies (28) on the tapered shafts at 30 ± 1 degrees to the left of the vertical centerline. Install the lock washers and nuts (27). Hand tighten the nut on the shaft. If the wiper arm assembly is not positioned correctly, remove the wiper arm assembly from the shaft and reposition the wiper arm assembly.
- Tighten nuts (27). The torque for the nut is 24 ± 1 N·m (18 ± 1 lb ft).
Wait for at least one hour. Then, torque nut (14) again to 24 ± 1 N·m (18 ± 1 lb ft). Do not wait for more than four hours.
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Illustration 4 | g00284788 |
- Close covers (26) .
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Illustration 5 | g00284742 |
Note: Do not use petroleum lubricants on the hose ends. Do not stretch the hose between connection points.
- Connect hose (25) to the fitting. Make sure that you install the hose to Dimension (A), as shown. Dimension (A) equals 1.0 ± 1.0 mm (0.04 ± 0.04 inch).
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Illustration 6 | g00284786 |
- Connect harness assembly (23) to wiper motor assembly (24) .
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Illustration 7 | g00284784 |
- Tilt the steering control assembly toward the seat. Install the air duct. Tilt the air duct toward the seat so that harness clip (22) can be installed. Install the air duct in the original position.
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Illustration 8 | g00284782 |
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Illustration 9 | g00284780 |
- Install bolts (21) on each side of the support assembly.
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Illustration 10 | g00284779 |
- Install bolts (20) at the base of the support assembly.
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Illustration 11 | g00284777 |
- Install ties (19) on the right harness assembly.
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Illustration 12 | g00284774 |
- Connect harness assembly (18) to the alarm.
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Illustration 13 | g00284773 |
- Install the bolt and clip (17) that secures the harness assembly on the left side of the air duct.
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Illustration 14 | g00284772 |
- Install bolts (16) that secure the air duct to the cab. Repeat this step on the other side of the air duct.
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Illustration 15 | g00284775 |
- Pull both harness assemblies through the openings in the air duct.
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Illustration 16 | g00284771 |
- Position switch box (15). Install bolts (14) .
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Illustration 17 | g00984509 |
- Install plate assembly (9). Tilt the plate assembly forward.
- Connect harness assemblies (10), (11), and (12). Connect light bulbs (13) .
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Illustration 18 | g00984505 |
- Tilt plate assembly (9) into position. Install screws (7) and (8). Tighten screws (7) and (8) to a torque of 1.7 ± 0.2 N·m (15 ± 2 lb in).
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Illustration 19 | g00984501 |
- Install plate assembly (2). Connect harness assemblies (3), (4) and (5). Connect light bulbs (6) .
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Illustration 20 | g00984497 |
- Tilt plate assembly (2) into position. Install screws (1). The torque for screws (1) is 1.7 ± 0.2 N·m (15 ± 2 lb in).
- Put the rubber mat on the cab floor.
End By:
Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".