Engines Assembled with Incorrect Plugs on the Engine Oil Filter Base Caterpillar


Engines Assembled with Incorrect Plugs on the Engine Oil Filter Base

Usage:

Engines Assembled with Incorrect Plugs on the Engine Oil Filter Base

CONFIDENTIAL TIBU4032-00

TECHNICAL INFORMATION BULLETIN

January 7, 2004

Caterpillar Products

3114 (2FG07956-07960)

3116 (4TF85314-85381)

(7JL03593-03697)

(2MR03563-03572)

3126 (6MK01823-01842)

3126B (9ZF00743-00765)

(DCS00569-00608)

322C (EMR00262-00289)

(MAR00212-00237)

325C (CRB00715-00770)

(CSJ00880-00913)

(JLC00285)

(JLD00313)

938G II (PHN00676-00820)

950G II (AYB00733-00737)

(AYL01174-01244)

953C (BBX00268-00347)

962G II (AYE00555-00557)

(BAB00476-00485)

963C (BBD00531-00593)

CIPI (0EM00472-00700)

D5N LGP (AKD00521-00607)

D5N XL (AGG00515-00666)

D6N LGP (ALR00303-00317)

(ALY00584-00676)

D6N XL (AKM00600-00670)

(ALH00326-00345)

CS-531D (4MZ00433-00437)

CS-533D (5CZ00654)

CP-533D (6AZ00316)

 

Component Code(s) 1318

SUBJECT: Engines Assembled with Incorrect Plugs on the Engine Oil Filter Base

PROBLEM:

Some engines have been assembled with the incorrect 9S-4190 Plugs on the engine oil filter base. The installation of the incorrect plugs decreases the bypass valve pressure there-by allowing unfiltered oil to pass into the lubrication system. Contamination of the 122-5053 Electronic Solenoid is a possibility.

SOLUTION:

Replace the incorrect 9S-4190 Plugs with the correct 5P-8196 Plugs on the engine oil filter base at locations (1) and (2).

The following tables list the exact engine and machine serial numbers that are affected by this change.

Note: The serial number ranges listed at the beginning of this article are for identification purposes only. If a given serial number is not listed in the tables below this is because the serial number has already been reworked or the serial number is not included in this rework.

 

 

Engine Sales Model

Affected S/N

3114

2FG07956, 07959-07960

3116

4TF85314, 85318, 85320-85322, 85324, 85327, 85330, 85332, 85335, 85345, 85347-85348, 85364, 85370, 85372-85373, 85379, 85381

7JL03593-03596, 03598-03607, 03609-03611, 03613, 03616, 03619, 03623-03625, 03629, 03654-03675, 03684, 03697

2MR03563-03572

3126

6MK01823-01832, 01834-01842

3126B

9ZF00743-00761, 00765

DCS00569-00573, 00583, 00586, 00591-00592, 00595-00596, 00599-00600, 00603-00604, 00606-00608

 

 

Machine Sales Model

Affected S/N

322C

EMR00262-00263, 00267, 00269, 00282-00283, 00285-00289

MAR00212-00227, 00229, 00232-00233, 00235, 00237

325C

CRB00715, 00718, 00722-00725, 00729, 00733-00735, 00737, 00740, 00747-00748, 00750, 00769-00770

CSJ00880-00884, 00886, 00888-00891, 00893, 00895-00898, 00913

JLC00285

JLD00313

938G Series II

PHN00676-00681, 00684, 00687-00694, 00697, 00699-00701, 00705-00707, 00709-00730, 00755, 00760, 00762-00763, 00765-00769, 00774-00776, 00800, 00820

950G Series II

AYB00733-00734, 00737

AYL01174-01175, 01177-01183, 01185, 01187-01194, 01196-01197, 01199-01200, 01203, 01209-01210, 01212, 01214-01215, 01217, 01219, 01239-01244

953C

BBX00268, 00272-00273, 00275-00280, 00282, 00285, 00287, 00289-00290, 00291, 00293, 00298-00302, 00304-00306, 00330, 00336, 00338-00342, 00346-00347

962G Series II

AYE00555, 00557

BAB00476, 00478-00485

963C

BBD00531, 00538-00541, 00543-00544, 00546-00547, 00549-00553, 00556, 00558-00559, 00561-00562, 00564-00565, 00567-00569, 00578, 00588, 00592-00593

CIPI

0EM00472, 00588, 00593, 00597, 00647, 00657, 00700

D5N LGP

AKD00521, 00524, 00526-00528, 00532-00539, 00541-00545, 00547-00552, 00572-00574, 00576-00577, 00579-00582, 00592-00595, 00601-00604, 00607

D5N XL

AGG00515-00541, 00543-00557, 00559, 00562-00563, 00566, 00579, 00586-00588, 00592-00593, 00595, 00599-00605, 00607, 00611, 00614-00616, 00623-00624, 00627-00628, 00666

D6N LGP

ALR00303, 00305-00310, 00314-00315, 00317

ALY00584-00588, 00591-00593, 00595-00603, 00607-00623, 00627, 00648, 00652-00664, 00668-00676

D6N XL

AKM00600, 00602, 00604-00606, 00608-00610, 00612-00623, 00625, 00636, 00640-00645, 00647-00651, 00655-00658, 00670

ALH00326-00327, 00332-00333, 00336, 00338-00340, 00342-00343, 00345

CS-531D

4MZ00433-00434, 00437

CS-533D

5CZ00654

CP-533D

6AZ00316

 

COPYRIGHT 2004 CATERPILLAR
ALL RIGHTS RESERVED

Caterpillar Information System:

Oil Carryover from the Side-Mounted Breather Oil Carryover from the Side-Mounted Breather
Flash Files are Released for the 3126B Engines and 3126E EngineE Flash Files are Released for the 3126B Engines and 3126E EngineE
Replace Failed 3054E and 3056E Fuel Injection Pumps with New Pumps from Cat Parts Replace Failed 3054E and 3056E Fuel Injection Pumps with New Pumps from Cat Parts
Information that is required to understanding and the determining of the root cause of a piston pin joint failure Information that is required to understanding and the determining of the root cause of a piston pin joint failure
Do Not Replace Speed Sensors Because of Visible Oil Leaks Do Not Replace Speed Sensors Because of Visible Oil Leaks
Heavy Duty On-Highway Truck Engine Software � Clack Test Heavy Duty On-Highway Truck Engine Software � Clack Test
Certain 40-Pin to 70-Pin Adapter Harnesses That Are Used With a Troll Processor May Need to Be Rewired Certain 40-Pin to 70-Pin Adapter Harnesses That Are Used With a Troll Processor May Need to Be Rewired
Certain 225-6120 Harness Cables Used with the Plug Run Wiring System (Caterpillar Data Link) May Need to be Rewired Certain 225-6120 Harness Cables Used with the Plug Run Wiring System (Caterpillar Data Link) May Need to be Rewired
Engine will not start Engine will not start
Improper Wiring for �Remote Sense� on Marine Engine Insulated Ground Alternators Improper Wiring for �Remote Sense� on Marine Engine Insulated Ground Alternators
Adapter Welds And Base Edge Cracking Adapter Welds And Base Edge Cracking
Idle Instability Idle Instability
RADIATOR INFORMATION NEEDED FOR 3412C ENGIINES RADIATOR INFORMATION NEEDED FOR 3412C ENGIINES
Circuit Breaker Set Points for SMS and MMS Configurations Circuit Breaker Set Points for SMS and MMS Configurations
Hall Probe Sensor to Load Cell Sensor Conversion Upgrade on Uninterruptible Power Supply Hall Probe Sensor to Load Cell Sensor Conversion Upgrade on Uninterruptible Power Supply
Update on Calibration of Hall Probes when EVD Style Flywheel Bearings are utilized Update on Calibration of Hall Probes when EVD Style Flywheel Bearings are utilized
Static Drain Assembly Kit Installation and Adjustment. Static Drain Assembly Kit Installation and Adjustment.
Rotor Position Sensor (RPS) Upgrade Rotor Position Sensor (RPS) Upgrade
Troubleshooting and Repair of Vacuum Leaks Troubleshooting and Repair of Vacuum Leaks
Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly Application of Thermally Conductive 4C-6715 Rectifier Silicone Kit when Installing 9Y-0916 Rectifier Assembly
Idler Gear Hub Failures on 3054C, 3054E, and 3056E Engines Idler Gear Hub Failures on 3054C, 3054E, and 3056E Engines
490 Generator Frame Bearing Failure 490 Generator Frame Bearing Failure
Failed Sensors May Cause Hard Starting and Misfiring in 3406E and 3456 Engines Failed Sensors May Cause Hard Starting and Misfiring in 3406E and 3456 Engines
Faulty Fuel Priming Pumps on Various Engines Faulty Fuel Priming Pumps on Various Engines
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.