TH220B, TH330B, TH340B, TH350B, TH355B, TH360B, TH460B, TH560B and TH580B Telehandlers Caterpillar


MID 039 - CID 1741 - FMI 05

Usage:

TH355B JRK
Conditions Which Generate This Code:


Illustration 1g00948964

Schematic of the circle steer circuit

This diagnostic code is associated with the relay (circle steer). The FMI 05 means that the ECM has determined that the current of the relay is below normal.

The possible causes of this diagnostic code are listed below:

  • The energize circuit of the relay is open.

  • The return circuit of the relay is open.

  • The relay has failed.

  • The ECM has failed. This is unlikely.

Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code of CID 1741 FMI 05 is active before performing this procedure.

Note: Use the 146-4080 Digital Multimeter for the measurements in this procedure.

System Response:

The diagnostic code of CID 1741 FMI 05 will be logged in the internal memory of the Machine ECM.

.

Test Step 1. CHECK THE RELAY.

  1. Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.

  1. Disconnect the relay with the active diagnostic code from the machine harness.

  1. At the machine harness connector for the relay, place a jumper wire from contact A1 (wire H764-GY) to contact A2 (wire J811-BK).

  1. Observe the status of the CID 1741 FMI 05.

Expected Result:

The CID 1741 FMI 05 remains active. The FMI has not changed and the "05" is still active.

Results:

  • YES - The diagnostic code remains active. The jumper wire does not affect the diagnostic code. Proceed to Test Step 2.

  • NO - The diagnostic is no longer active. The relay has failed.

    Repair: The relay has failed. Repeat this Test Step "CHECK THE RELAY" in order to verify the failure of the relay. Replace the relay. Verify that the new relay corrects the problem.

    Stop.

Test Step 2. CHECK THE HARNESS FOR AN OPEN.

  1. Turn the key start switch and the disconnect switch to the OFF position.

  1. Disconnect the machine harness connector(s) from the ECM.

  1. The jumper wire that was installed in the previous test remains in place.

  1. At the machine harness connector, measure the resistance from signal contact J2-5 (wire H764-GY) to contact J2-8 (wire J811-BK).

Expected Result:

The resistance is less than 5 ohms.

Results:

  • OK - The resistance is less than 5 ohms. The machine harness is correct. Proceed to Test Step 3.

  • NOT OK - The resistance is greater than 5000 ohms. The resistance measurement is not correct. There is an open circuit in the machine harness.

    Repair: The open is in wire H764-GY or in wire J811-BK of the machine harness. Repair the machine harness or replace the machine harness.

    Stop.

Test Step 3. CHECK THE SIGNAL CIRCUIT TO THE RELAY.

  1. The key start switch and the disconnect switch remain in the OFF position.

  1. Disconnect the machine harness from the relay.

  1. The J1 and J2 machine harness connector remains disconnected from the ECM.

  1. At the relay, measure the resistance from contact A1 (wire H764-GY) to contact J2-5 at the ECM.

Expected Result:

The resistance measurement should be greater than 5000 ohms.

Results:

  • OK - The resistance measurement is greater than 5000 ohms. The machine harness is correct. Proceed to test step 4.

  • NOT OK - The resistance measurement is not correct. There is a short in the machine harness. The short is between signal contact J2-5 (wire H764-GY) and the relay. Stop.

Test Step 4. CHECK IF THE DIAGNOSTIC CODE REMAINS.

  1. Inspect the contacts of the harness connectors and clean the harness connectors.

  1. Reconnect all harness connectors.

  1. Turn the disconnect switch and the key start switch to the ON position.

  1. Operate the machine.

  1. Check the status of the CID 1741 FMI 05.

Expected Result:

The CID 1741 FMI 05 is active.

Results:

  • YES - The CID 1741 FMI 05 is active. The diagnostic code has not been corrected. The ECM may have failed.

    Repair: It is unlikely that the ECM has failed. Exit this procedure and perform this procedure again. If the cause of the diagnostic code is not found, replace the ECM. See Testing and Adjusting, "Electronic Control Module (ECM) - Replace".

    Stop.

  • NO - The CID 1741 FMI 05 is not active. The diagnostic code does not exist at this time.

    Repair: The initial diagnostic code was probably caused by a poor electrical connection at one of the harness connectors that was disconnected and reconnected. Resume normal machine operation.

    Stop.

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