Usage:
Design & Construction Review Form
C
AT E R P I L L A R
M A R I N E
P R O P U L S I O N
E N G I N E S
Design &
Construction
Introduction
A well-planned design will aid reliability,
performance, and serviceability. To be successful, the designer must be aware of the application and installation requirements for Caterpillar Marine Products. As a first step in this part of the operation, make the designer aware of Caterpillar reference publications, such as the Marine Engine Application & Installation Guides, LEKM7142-7147, Installation Guides for Electronically Controlled Marine Engines, RENR2315, which includes the following Electronic Installation Guides:| 3126B | RENR2233 | |
| 3176B | SENR6489 | |
| 3176C, 3196 & 3406 | SENR1187 | |
| 3400C (PEEC) | ||
| 3JK1-171&8RG1-115 | SENR6422 | |
| 3JK172-up & 8RG116-up | SENR6446 | |
| 3412E | SENR5014 | |
| 3500B | LEBM7301 | |
| Marine Engine Electronic Displays | SENR5002 |
and any other information that is available from
Caterpillar.The engine and transmission installation should be
designed to give efficient and reliable operation. A poorly designed installation can hinder serviceability and make routine maintenance and in-hull repairs difficult. The neglect of specific design requirements for mounting and alignment, and support systems, can lead to poor performance and increased cost of operation.In the event of OEM multiple (batch) production of
vessels, it is extremely important to make the designer/builder aware of Caterpillar application and installation requirements. Any discrepancies must be discussed and corrected at this time to assure the integrity and compliance of the OEM design.When the designer has completed a review of the
Caterpillar application and installation requirements, discuss any concern he might have about specific areas of the design. This will establish a good working relationship in the design phase of the vessel. After the installation drawings for the vessel have been laid out, follow up with the designer to make sure the drawings meet the application and installation guide requirements. As an aid in the review of the design, use the Design and Construction Review Form, SEHS8716.
Explanation of Design and Construction Review Form
The Design and Construction Review Form, SEHS8716, is available from Caterpillar and provides a checklist for dealer use only. The form can be ordered using the normal literature order procedure.
This form is a simple checklist. It is used to determine if sufficient information has been provided to the designer so the layout will comply with Caterpillar reference requirements.
There is provision to record the Caterpillar reference materials provided to the designer, and a complete checklist for the results of the design and serviceability review. Compliance with Caterpillar reference requirements is noted by placing a check in the box next to the system reviewed. If the design affecting a specific system does not comply, there is space to record the action required to follow up and correct the problem area(s).
After the Design and Construction Review Form is completed, and any corrective action needed is agreed to, it is recommended that all parties concerned sign at the designated location on the form.
During the construction of the vessel, the design requirements will be checked to ensure the vessel will meet Caterpillar specifications for the installation. Any discrepancies of the design noted during the construction phase should be documented and discussed with the builder.
Design and Construction Review
Reference:
Caterpillar Marine Engines Application and Installation Guide and Electronic Installation GuideGeneral
Selling Dealer _____________________________ Vessel Builder _____________________________________
Vessel Name (OEM Model) ____________________________________________________________________
Home Port ________________________________ Area of Operation __________________________________
Builder/Installer ___________________________
Address ____________________________________________________________________________________
Type of Sale: Retail[ ] Wholesale[ ] Repetitive[ ] One Time Only[ ]
Vessel Data
Hull Type: Displacement[ ] Semi-displacement[ ] Planing[ ]
Length __________ Waterline Length _______________ Beam _____________ Draft _____________
Displacement _________________________________________________________________________
Expected Hull Speed (Knots): Free Running __________________
Vessel Type
Pleasure Craft: Cruiser[ ] Sportfish[ ] Yacht[ ] Sailboat[ ] Trawler[ ]
Other: _____________________________________
Proposed Consist
Propulsion System
Propulsion Engine
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) _________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N ________________________________________________________________________________
Major Attachments __________________________________________________________________________
Position in Vessel: Port[ ] Center[ ] Starboard[ ]
(or) Engine 1[ ] Engine 2[ ] Engine 3[ ] Engine 4[ ] Engine 5[ ]
Marine Transmission
Manufacturer _______________________ Model _____________________
Arrangement(s) ______________________________________________________________________________
Ratio: Forward __________________ Reverse ___________________ S/N _____________________
Propeller
Fixed Pitch[ ] Controllable Pitch[ ] Surface Drive[ ] Jet Drive[ ]
Manufacturer __________________________ Model ___________________ Material ___________________
Number of Blades ______________________ Diameter _________________ Pitch ______________________
Cup: Light[ ] Medium[ ] Heavy[ ] (or) 1-10___________________
Propulsion Engine
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) _________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N ________________________________________________________________________________
Major Attachments __________________________________________________________________________
Position in Vessel: Port[ ] Center[ ] Starboard[ ]
(or) Engine 1[ ] Engine 2[ ] Engine 3[ ] Engine 4[ ] Engine 5[ ]
Marine Transmission
Manufacturer _______________________ Model _____________________
Arrangement(s) ______________________________________________________________________________
Ratio: Forward __________________ Reverse ___________________ S/N _____________________
Propeller
Fixed Pitch[ ] Controllable Pitch[ ] Surface Drive[ ] Jet Drive[ ]
Manufacturer __________________________ Model ___________________ Material ___________________
Number of Blades ______________________ Diameter _________________ Pitch ______________________
Cup: Light[ ] Medium[ ] Heavy[ ] (or) 1-10___________________
Propulsion Engine
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) _________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N ________________________________________________________________________________
Major Attachments __________________________________________________________________________
Position in Vessel: Port[ ] Center[ ] Starboard[ ]
(or) Engine 1[ ] Engine 2[ ] Engine 3[ ] Engine 4[ ] Engine 5[ ]
Marine Transmission
Manufacturer _______________________ Model _____________________
Arrangement(s) ______________________________________________________________________________
Ratio: Forward __________________ Reverse ___________________ S/N _____________________
Propeller
Fixed Pitch[ ] Controllable Pitch[ ] Surface Drive[ ] Jet Drive[ ]
Manufacturer __________________________ Model ___________________ Material ___________________
Number of Blades ______________________ Diameter _________________ Pitch ______________________
Cup: Light[ ] Medium[ ] Heavy[ ] (or) 1-10___________________
Propulsion Engine
Model ______________ Rating _______ bhp bkW @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) _________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N ________________________________________________________________________________
Major Attachments __________________________________________________________________________
Position in Vessel: Port[ ] Center[ ] Starboard[ ]
(or) Engine 1[ ] Engine 2[ ] Engine 3[ ] Engine 4[ ] Engine 5[ ]
Marine Transmission
Manufacturer _______________________ Model _____________________
Arrangement(s) ______________________________________________________________________________
Ratio: Forward __________________ Reverse ___________________ S/N _____________________
Propeller
Fixed Pitch[ ] Controllable Pitch[ ] Surface Drive[ ] Jet Drive[ ]
Manufacturer __________________________ Model ___________________ Material ___________________
Number of Blades ______________________ Diameter _________________ Pitch ______________________
Cup: Light[ ] Medium[ ] Heavy[ ] (or) 1-10___________________
Propulsion Engine
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) _________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N ________________________________________________________________________________
Major Attachments __________________________________________________________________________
Position in Vessel: Port[ ] Center[ ] Starboard[ ]
(or) Engine 1[ ] Engine 2[ ] Engine 3[ ] Engine 4[ ] Engine 5[ ]
Marine Transmission
Manufacturer _______________________ Model _____________________
Arrangement(s) ______________________________________________________________________________
Ratio: Forward __________________ Reverse ___________________ S/N _____________________
Propeller
Fixed Pitch[ ] Controllable Pitch[ ] Surface Drive[ ] Jet Drive[ ]
Manufacturer __________________________ Model ___________________ Material ___________________
Number of Blades ______________________ Diameter _________________ Pitch ______________________
Cup: Light[ ] Medium[ ] Heavy[ ] (or) 1-10___________________
Vessel Controls
Manufacturer: _______________________________________ Number of Stations: _______________
Vessel Instrumentation
Caterpillar provided instrumentation:
MPD Number of stations: __________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
EMS Number of stations: __________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
MAPD Number of stations: __________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
Messenger Number of stations: __________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
Engine Number of stations: __________________
Vision Location(s): Bridge Tower Flybridge Engine Room Portwing
Other manufacturers? instrumentation:
Make ___________________________ Model ______________________________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
Make ___________________________ Model ______________________________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
Make ___________________________ Model ______________________________________
Location(s): Bridge Tower[ ] Flybridge[ ] Engine
Room[ ] Portwing[ ]
Auxiliary Engine
Primary Use: Pump Drive[ ] Compressor Thruster[ ] Winch Drive[ ] Other[ ]
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N _________________________________________________________________________________
Major Attachments __________________________________________________________________________
Auxiliary Engine
Primary Use: Pump Drive[ ] Compressor[ ] Thruster[ ] Winch Drive[ ] Other[ ]
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N _________________________________________________________________________________
Major Attachments ___________________________________________________________________________
Auxiliary Engine
Primary Use: Pump Drive[ ] Compressor[ ] Thruster[ ] Winch Drive[ ] Other[ ]
Model ______________ Rating _______ bhp[ ] bkW[ ] @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N _________________________________________________________________________________
Major Attachments ___________________________________________________________________________
Marine Generator Set
Engine
Model ______________ Rating _____________ ekW @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N(s) _______________________________________________________________________________
Major Attachments ___________________________________________________________________________
Generator
Manufacturer _____________ Model __________________ Rating __________ ekW ___________ Hz
Marine Generator Set
Engine
Model ______________ Rating _____________ ekW @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N(s) _______________________________________________________________________________
Major Attachments ___________________________________________________________________________
Generator
Manufacturer _____________ Model __________________ Rating __________ ekW ___________ Hz
Marine Generator Set
Engine
Model ______________ Rating _____________ ekW @ ____________ rpm
Engine Feature Code _________________________________________________________________________
Performance No. (TM or DM) __________________________________________________________________
Test Spec (0T, 2T, 0K, etc.) ____________________________________________________________________
Engine S/N(s) _______________________________________________________________________________
Major Attachments ___________________________________________________________________________
Generator
Manufacturer _____________ Model __________________ Rating __________ ekW ___________ Hz
Reference Documentation
Caterpillar reference publications provided and reviewed:
A&I Guide General Dimension Drawings Electronic Installation Guide
Sea Trial Guide Society Approval Guide Engine Technical Manual (EDS) TMI
Special Instructions:
___________________________________________________________________________________________
___________________________________________________________________________________________
Other (List):
___________________________________________________________________________________________
___________________________________________________________________________________________
Note: For later reference, attach copies of order forms to this design review.
The following parties have discussed and agreed to the results and required action during the design review process:
Authorized Signature of Dealer _________________________________________ Date ______________
Authorized Signature of Designer_______________________________________ Date ______________
Authorized Signature of Builder/Installer _________________________________ Date ______________
Authorized Signature of Owner _________________________________________ Date ______________
SEHS8716-01 (11-03) ?2003 Caterpillar
Supercedes SEHS8716 & 8717