Installation of 7C0753 Magneto (Altronic){1552} Caterpillar


Installation of 7C0753 Magneto (Altronic){1552}

Usage:

G399 - 49C

Introduction

The 7C0753 Magneto is a service replacement for the two 2W3743 Magnetos originally used on the above engines. Some changes to the engine are necessary before installation of the single magneto. See the part lists for the parts necessary to install the 7C0753 Magneto on engines with shielded or nonshielded ignition systems.

Reference: Service Manual

Parts List

Installation of 7C0753 Magneto

1. Turn the engine flywheel to position the crankshaft at No. 1 position TDC. Remove the two original magnetos from the engine: see the Service Manual.

2. Remove the wire harness from the magnetos to the transformers on engines with nonshielded ignition systems. Remove the wiring harness from the magnetos to the junction box on engines with shielded ignition systems.

3. Put 6L5270 Gasket (1) in position; then use the former bolts, washers and nuts to install 7C0753 Magneto (2).

4. Connect one end of 1V1151 Wire Assembly (3) to rear cover bolt (4) on magneto (2). Put the other end of wire assembly (3) under the head of bolt (5) on the engine side cover.

5. Put 6D0047 Nut (6) with a 5B7376 Washer on 1M0644 Bolt (7). Use two 6L5270 Gaskets (8) and the original bolts, washers and nuts to install 8L9755 Cover (9).

6. Put bolt (7) through the center hole in cover (9), and tighten it into magneto drive shaft (10). Hold bolt (7) to prevent turning: then tighten nut (6) against cover (9) until gear (11) is pulled away from the main magneto drive gear.

7. For engines equipped with nonshielded ignition systems only, a new 7C4368 Harness Assembly is required along with the remainder of the parts from the nonshielded ignition parts list. Use the appropriate wiring diagram to wire the ignition system.

Wiring Diagram for Engines Equipped with Nonshielded Ignition System (CCW Rotation)

Wiring Diagram for Engines Equipped with Nonshielded Ignition (CW Rotation)

Wiring Diagram for Engines Equipped with Shielded Ignition

8. For engines equipped with shielded ignition systems only, a new 7C4462 Wiring Harness is required along with remaining parts from the shielded ignition parts list. Use the wiring diagram shown above to wire the ignition system.

Caterpillar Information System:

Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450} Installation of Dipstick Guide - 0R0724 and 0R0725 Remanufactured Short Blocks for 3204 Engines{1201, 1300, 7450}
Installation of 7W1497 or 7W6555 Thermostatic Valve Group{1063, 1355} Installation of 7W1497 or 7W6555 Thermostatic Valve Group{1063, 1355}
Wiring Polarity on Woodward 2301 Governors{1289} Wiring Polarity on Woodward 2301 Governors{1289}
Use of 8S2245 Nozzle Cleaning Tool Group{0782} Use of 8S2245 Nozzle Cleaning Tool Group{0782}
Installing 3S6610 Water Pump Cage{1361} Installing 3S6610 Water Pump Cage{1361}
Using The 8T1000 Position Indicator Group{0760, 0762} Using The 8T1000 Position Indicator Group{0760, 0762}
USING THE FT1984 AIR-TO-AIR AFTERCOOLER LEAK TEST GROUP{1063} USING THE FT1984 AIR-TO-AIR AFTERCOOLER LEAK TEST GROUP{1063}
Installation of 0R0918 Remanufactured Oil Pump{1304, 7754} Installation of 0R0918 Remanufactured Oil Pump{1304, 7754}
Installation of 0R1160, 0R1161 and 0R1248 Remanufactured Cylinder Head Groups{1100} Installation of 0R1160, 0R1161 and 0R1248 Remanufactured Cylinder Head Groups{1100}
Installation of Head Gasket (With New Torque Procedure){1100} Installation of Head Gasket (With New Torque Procedure){1100}
Installation of OR1291 or OR1292 Short Block Group{1200} Installation of OR1291 or OR1292 Short Block Group{1200}
Installation of 3406B Remanufactured Truck Engine in Freightliner Trucks{1000} Installation of 3406B Remanufactured Truck Engine in Freightliner Trucks{1000}
Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785} Use of the 4C6534 Speed Switch Calibration Harness{0781, 0785}
Adaptability of 7C1599 Cylinder Head Gasket{1100} Adaptability of 7C1599 Cylinder Head Gasket{1100}
Replacement of 3208 DINA Truck Engine in GM "C7 Series" (GMC TOP KICK; Chevrolet KODIAK) Truck Chassis{1000} Replacement of 3208 DINA Truck Engine in GM "C7 Series" (GMC TOP KICK; Chevrolet KODIAK) Truck Chassis{1000}
Piston Cleaning Procedure{1214} Piston Cleaning Procedure{1214}
3400 Engine Oil Pumps{1304} 3400 Engine Oil Pumps{1304}
Installation of Flexible Mounting Groups{1152, 1353} Installation of Flexible Mounting Groups{1152, 1353}
Installation of 7C7466 Solenoid Repair Kit{1259} Installation of 7C7466 Solenoid Repair Kit{1259}
Design & Construction Review Form Design & Construction Review Form
Installation Of Remanufactured Cylinder Head Groups{1101} Installation Of Remanufactured Cylinder Head Groups{1101}
Using the NEXG4506 3406B PEEC Truck Functions ECAP Service Program Module{0781, 0782} Using the NEXG4506 3406B PEEC Truck Functions ECAP Service Program Module{0781, 0782}
Using the 8T8697 Electronic Control Analyzer Programmer (ECAP){0781, 0782} Using the 8T8697 Electronic Control Analyzer Programmer (ECAP){0781, 0782}
Using the NEXG4508 3406 Truck Functions Service Program Module{0781, 0782} Using the NEXG4508 3406 Truck Functions Service Program Module{0781, 0782}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.