Turbocharger - Install - Engine in Chassis
Installation Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 1P-7405     | Lifting Eyebolt     | 1     |
- Install Tooling (A) on turbocharger (7), as shown. The weight of the turbocharger is 34 kg (75 lb).
Note: Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
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Illustration 1 | g00790728 |
- Use a hoist and a suitable lifting sling in order to support the turbocharger, as shown. Install the gasket and turbocharger (7) .
- Apply 5P-3931 Anti-Seize Compound on the threads of the bolts and nuts that hold the turbocharger to the exhaust manifold.
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Illustration 2 | g00792058 |
- Install three bolts (9) and the nuts.
- Install four bolts (8) and the nuts. Tighten the bolts and nuts to a torque of 55 ± 9 N·m (40 ± 7 lb ft).
- Remove Tooling (A) .
- Install oil return line (6) and the two bolts which hold the line in place.
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Illustration 3 | g00855213 |
- Install oil supply line (5), any fittings, and the two bolts which hold the line in place.
- Install tube (4) and clamp (3). Tighten clamp (3) .
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Illustration 4 | g00855212 |
- Install air inlet tube (1) and clamp (2). Tighten clamp (2) .
End By: Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
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