826G Series II Landfill Compactor, 825G Series II Soil Compactor and 824G Series II Wheel Dozer Engine Supplement Caterpillar


Turbocharger - Install - Engine in Chassis

Usage:

824G II AWW

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-7405     Lifting Eyebolt     1    

    Note: Inspect all parts. If any parts are worn or damaged, use new parts for replacement.




    Illustration 1g00790728

  1. Install Tooling (A) on turbocharger (7), as shown. The weight of the turbocharger is 34 kg (75 lb).

  1. Use a hoist and a suitable lifting sling in order to support the turbocharger, as shown. Install the gasket and turbocharger (7) .



    Illustration 2g00792058

  1. Apply 5P-3931 Anti-Seize Compound on the threads of the bolts and nuts that hold the turbocharger to the exhaust manifold.

  1. Install three bolts (9) and the nuts.

  1. Install four bolts (8) and the nuts. Tighten the bolts and nuts to a torque of 55 ± 9 N·m (40 ± 7 lb ft).

  1. Remove Tooling (A) .



    Illustration 3g00855213

  1. Install oil return line (6) and the two bolts which hold the line in place.

  1. Install oil supply line (5), any fittings, and the two bolts which hold the line in place.



    Illustration 4g00855212

  1. Install tube (4) and clamp (3). Tighten clamp (3) .

  1. Install air inlet tube (1) and clamp (2). Tighten clamp (2) .

End By: Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".

Caterpillar Information System:

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