Illustration 1 | g00727649 |
Differential |
Illustration 2 | g01056790 |
(1) Apply a sufficient amount of 4C-9507 Retaining Compound in order to lock threads and bond the screw head to the washer. Apply compound to eight screws. Torque for the screws ... 12 ± 3 N·m (105 ± 25 lb in)
(2) Torque for eight bolts on the front differential and the rear differential ... 270 ± 40 N·m (200 ± 30 lb ft)
Install two dowel pins in the differential lock piston.
- Dimension (B) ... 19.5 ± 1.0 mm (0.768 ± 0.039 inch)
(3) Apply 9S-3263 Thread Lock on threads. Torque for the 16 bolts ... 120 ± 20 N·m (90 ± 15 lb ft)
Note: All of the contact surfaces must be thoroughly clean and dry. Use cleaner Castrol Kleen 3414 or the equivalent in order to clean these areas. Apply 4C-9507 Retaining Compound to the differential case that will come in contact with the washer. Install thrust washer with groove side against the gear.
(4) Thickness of one 185-8779 Plate ... 6.00 + 0.13 - 0.25 mm (0.2362 + 0.0051 - 0.01 inch)
(5) 144-0496 Spring
- Minimum operating length ... 33 mm (1.3 inch)
- Load at minimum operating length ... 648 N (145 lb)
- Free length after test ... 51.00 mm (2.008 inch)
- Load at minimum operating length ... 648 N (145 lb)
(6) Thickness of one 185-6619 Plate ... 9.4 ± 0.1 mm (0.3701 ± 0.0039 inch)
(7) Thickness of one 7D-8185 Disc ... 1.52 ± 0.13 mm (0.060 ± 0.005 inch)
(8) Thickness of one 6Y-7954 Disc ... 2.87 ± 0.08 mm (0.113 ± 0.003 inch)
Note: Lubricate discs (3) and discs (4) with SAE 30W gear oil.
Thickness of the clutch pack in the front differential and the rear differential that consists of six 6Y-7954 Discs and seven 7D-8185 Discs
- New ... 27.90 mm (1.098 inch)