2000/08/07 Caterpillar


Improved Transmission Pressure Switches are Available {1408, 3016, 3154}

Usage:

R1700 II 4LZ
Load Haul Dump (LHD):
R1500 (PIN: BAY)
R1700 (PIN: 4LZ)
R2800 (PIN: BBR)

Description of Change: Improved pressure switches for the transmission are now available. The new switches include the following improvements: a higher pressure rating, an improved reliability and an extended service life.

Adaptable To: The new pressure switches are adaptable to the following machines: R1500-101 and Up, R1700-101 and Up and R2800-101 and Up. Refer to Table 1 for the following information: new part numbers, former part numbers and the application of the transmission pressure switches.

Table 1
Application Information for the Transmission Pressure Switches    
Application     New Part Number     Description     Former Part Number    
Low Transmission Oil Pressure Switch
Automatic Brake Application (ABA)    
101-3084     Pressure Switch     6T-6652    
Low Transmission Oil Pressure Switch
Impending Brake Application (IBA)
Alert Indicator    
126-6916     Pressure Switch     6T-6653    

Table 2
Parts that are Required in order to Install the Improved Low Transmission Oil Pressure Switches    
Qty     Part Number     Description    
1     101-3084     Pressure Switch    
1     126-6916     Pressure Switch    
1     9G-9150     Clip    
1     116-0118     Clip    
2     9W-0844     Connection Socket    
1     102-8807     Connecting Plug Kit    
1     7N-9737     Plug Housing    

Table 3
Required Tools    
Tool     Part Number     Description     Qty    
A     1U-5804     Crimping Tool     1    

Procedure




    Illustration 1g00729907

    Typical positions of the existing ABA switch and the existing IBA switch

    (1) 6T-6652 Pressure Switch (ABA)

    (2) 6T-6653 Pressure Switch (IBA)

    (3) Transmission filter

  1. Replace 6T-6652 Pressure Switch (1) and 6T-6653 Pressure Switch (2) with the new 101-3084 Pressure Switch and the new 126-6916 Pressure Switch .

  1. Remove the three pin plug from the Automatic Brake Application side of the wiring harness. Replace the three pin plug with the 7N-9737 Plug Housing .

  1. Remove the plug from the IBA side of the wiring harness.

  1. Use 1U-5804 Crimp Tool in order to install the two 9W-0844 Connection Sockets on the two wires for the IBA. Insert the 9W-0844 Connection Sockets into the 102-8807 Connecting Plug Kit .

  1. Connect the 101-3084 Pressure Switch and the 126-6916 Pressure Switch to the wiring harness.

  1. Replace the existing plug clips with the 9G-9150 Clip and the 116-0118 Clip .

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