D400E Series II Ejector Truck Caterpillar


Safety Signs and Labels

Usage:

D400E II APF
There are several specific safety signs on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Please become familiarized with all safety signs.

Make sure that all of the safety signs are legible. Clean the safety signs or replace the safety signs if you cannot read the words. Clean the safety signs or replace the safety signs if the illustrations are not legible. When you clean the safety signs, use a cloth, water and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvent, gasoline, or harsh chemicals could loosen the adhesive that secures the safety sign. Loose adhesive will cause the safety sign to fall off the machine.

Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part. Any Caterpillar dealer can provide new safety signs.

Do Not Operate




Illustration 2g00691676

This decal is located in the cab.



g00038370

------ WARNING! ------

DO NOT OPERATE OR WORK ON THIS MACHINE UNLESS YOU HAVE READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS IN THE OPERATION AND MAINTENANCE MANUALS. FAILURE TO FOLLOW THE INSTRUCTIONS OR HEED THE WARNINGS COULD RESULT IN INJURY OR DEATH. CONTACT ANY CATERPILLAR DEALER FOR REPLACEMENT MANUALS. PROPER CARE IS YOUR RESPONSIBILITY.

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No Clearance




Illustration 3g00691680

This decal is located on both sides of the machine.



g00616287

------ WARNING! ------

No clearance for person in this area when machine turns. Severe injury or death from crushing could occur. Connect steering frame lock between front and rear frames before lifting, transporting, or servicing machine in articulation area. Disconnect lock and secure before resuming operation.

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Tailgate




Illustration 4g00710948

The two decals are located on the rear of the body.



g00696575

------ WARNING! ------

The tailgate may move suddenly and without warning, resulting in personal injury or death.

Insert tailgate locking pins before servicing or transporting machine.

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Proper Connections for Jump Start Cables




Illustration 5g00691683

This decal is located above the battery compartment.



g00038786

------ WARNING! ------

Improper jumper cable connections can cause explosion resulting in personal injury.

Batteries may be located in separate compartments. When using jumper cables, always connect positive (+) cable to positive (+) terminal of battery connected to starter solenoid and negative (-) cable from external source to starter negative (-) terminal (if machine not equipped with starter negative terminal, connect to engine block.) Follow procedure in the operation manual.

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High pressure in Suspension System




Illustration 6g00691685

This decal is located on both sides of the tractor unit.



g00616291

------ WARNING! ------

Suspension lines and cylinders contain fluid at high pressure. Personal injury or death by crushing can result from improper servicing procedures. The machine must be on hard, level ground with the frame blocked and pressure relieved. See service manual for correct procedure.

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Do Not Modify the ROPS/FOPS Structure




Illustration 7g00691688

This decal is located on the back of the cab.



g00616292

------ WARNING! ------

Structural damage, an overturn, modification, alteration, or improper repair can impair this structure's protection capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult a Caterpillar dealer to determine this structure's limitations without voiding its certification.

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Prop for the Cab




Illustration 8g00691693

This decal is located below the cab door.



g00616293

------ WARNING! ------

Install cab prop pin before working under raised cab to prevent it from falling which could result in injury or death.

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High Pressure Cylinder




Illustration 9g00691703

This decal is located on the front suspension accumulator.



g00616295

------ WARNING! ------

High pressure cylinder. Parts can separate with explosive force if proper care is not used during disassembly.

This can cause injury or death.

Do not disassemble any part of this cylinder until you have read and understand the instructions given in the service manual. Observe the instructions given in the service manual.

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High Pressure Cylinder




Illustration 10g00691708

This decal is located on the service brake accumulators.



g00616297

------ WARNING! ------

High pressure cylinder. Do not remove any parts until pressure has been relieved or personal injury may occur.

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Unit Injectors




Illustration 11g00608717

This decal is located on the engine valve covers.



g00039226

------ WARNING! ------

Electrical shock hazard. Unit injector system. 90-120 volts

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This engine uses high voltage to the unit injectors. Do not touch the injector terminals while the engine is running.

Caterpillar Information System:

D400E Series II Ejector Truck Caterpillar Monitoring System
D400E Series II Ejector Truck Differential Lock Control
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