2000/03/27 Caterpillar

A New Routing and a New Starter Cable Improves the Connection to the Solenoid {1408, 1467}

Usage:

143H 1AL

Motor Grader: 12H (PIN: 2WR1-UP; 4XM1-UP; 5ZM1-UP; 2LR1-UP) 140H (PIN: 2ZK1-UP; 9ZN1-UP; 8JM1-UP; 8KM1-UP; 3FR1-UP) 143H (PIN: 1AL1-UP) 160H (PIN: 9EJ1-UP; 9JM1-UP; 3HR1-UP; 6WM1-UP) 163H (PIN: 5AK1-UP)

Description of Change: A new starter cable is now clipped to the engine. The new routing improves the connection to the solenoid. With the former design, the cable could come loose from the solenoid.

Adaptable To: Refer to Table 1 for the effectivity of the change. The change is adaptable back to the earlier machines that are listed above. Use the following parts and the following procedure in order to adapt earlier machines.

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Table 1
Manufacturing Effectivity
Sales Model	Effectivity
12H	PIN: 4XM2382
12H	PIN: 2WR860
140H	PIN: 2ZK4901
140H	PIN: 9ZN371
143H	PIN: 1AL776
160H	PIN: 9EJ818
163H	PIN: 5AK245

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Table 2
New Parts that are Required in order to Adapt Earlier Machines
Item	New Part Number	Qty	Description
1	115-5590 ⁽¹⁾	1	Cable
5	8T-4896	1	Hard Washer
6	6V-8801	1	Nut
7	9L-1566	1	Tube Support
8	4L-6454	1	Bolt
9	9M-8406	1	Clip

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^( 1 )

The new 115-5590 Cable replaces the former 116-9981 Cable .

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Table 3
Additional Existing Parts Identification
Item	Description
2	Starter Solenoid
3	Bolt
4	Turbocharger Oil Return Tube
10	Harness Clip
11	Battery

Procedure to adapt earlier machines

Remove existing battery cable from the positive post of the battery on the RH side. Remove the existing battery cable from the starter solenoid. Discard the existing battery cable .

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Illustration 1	g00686023
Typical location of starter solenoid (1) Cable (2) Existing starter solenoid

Connect the new cable (1) to the starter solenoid (2) .

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Illustration 2	g00686025
Right side view of turbocharger oil lines (3) Existing bolt (4) Existing turbocharger oil return tube

Remove the existing bolt (3) and the existing harness clips from the turbocharger oil return tube (4). Use the existing bolt (3) in order to fasten the tube support (7) to the tube .

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Illustration 3	g00686026
Typical top, rear view of Motor Grader

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Illustration 4	g00686027
View of Area (A) (1) Cable (5) Washer (6) Nut (7) Tube support (8) Bolt (9) Clip (11) Battery

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Illustration 5	g00687193
Typical location of the clips (9) Clip (10) Existing Harness clip

Assemble the following items: clip (9), cable (1), harness clip (10) and tube support (7), use the following items: bolt (8), washer (5) and nut (6) .