2000/03/13 Caterpillar


A Change in the Installation Procedure of the Muffler Group {1062}

Usage:

776D AFS
Off-Highway Truck/Tractor:
776D (PIN: AFS1-UP)
777D (PIN: AGC1-UP)
777D HAA (PIN: AGY1-UP)
Special Instruction, REHS0563, "Assembly Procedure for 776D Tractors and 777D Off-Highway Trucks", "Install the Exhaust for The Truck - For Trucks With a Body that is Not Heated, Install the 8W-9078 Exhaust Pipe and the 7C-4013 Muffler". The corrections to the publication are described in this article.

A change has been made in the installation of the muffler. A brace is no longer used on these models. Perform the following changes to the manual in the referenced section.

  • Remove Illustration 162.

  • Remove Step 13.

  • Replace Table 31 with the following table.

Table 31
Required Parts for Installation of Exhaust Pipe and Muffler    
Item     Quantity     Part Number     Description    
1     2     4L-6454     Bolt [3/8 - 16 x
25.4 mm (1.0 inch)]    
2     4     8T-2561     Washer    
3     4     8T-4122     Washer    
4     4     8T-9393     Bolt [5/8 - 11 x
38.1 mm (1.50 inch)]    
5     2     8W-5558     Angle    
6     1     111-4368     Tube    
7     2     8T-2501     Bolt [3/8 - 16 x
50.8 mm (2.00 inch)]    
8     2     7K-3215     Boss    
9     2     8T-8917     Bolt [1/2 - 13 x
31.8 mm (1.25 inch)]    
10     6     8T-4223     Hard Washer    
11     4     6V-8188     Nut (1/2 - 13)    
12     2     8W-4259     Strap    
13     2     8W-4261     Strap    
14     8     6V-8801     Nut (3/8 - 16)    
15     8     8T-2501     Bolt [3/8 -16 x
50.8 mm (2.0 inch)]    
16     1     8T-4835     Bolt [1/2 - 13 x
50.8 mm (2.0 inch)]    
17     1     111-4352     Muffler Assembly    
18     1     4N-9330     Clamp    
19     1     110-2756     Bracket    
20     4     5S-7379     Bolt [3/8 - 16 x
22.2 mm (.87 inch)]    
21     20     8T-4896     Hard Washer    
22     1     6N-9298     Clamp    
23     1     129-9477     Exhaust Extension    
24                
25     1     5P-2228     Bolt [1/2 - 13 x
25.4 mm (1.00 inch)]    
26     1     5P-2424     Bolt [1/2 -13 x
57.15 mm (2.25 inch)]    

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