PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C4.4 AND C6.6 ENGINE INSTALLATIONS
Usage:
REBE3203-00
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| 17Mar2008 |
U-134
A-105
D-100
O-118
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE WATER PUMP ON CERTAIN C4.4 AND C6.6 ENGINE INSTALLATIONS |
|
| 1361 | PS51459 |
|
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51459" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Mar2010 |
PROBLEM
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| The shaft seal within the water pump on certain C6.6 engines can fail resulting in a coolant leak through the weep hole. The 3229662/">322-9662 water pump features improved shaft seal that will improve pump reliability. |
AFFECTED PRODUCT
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| Model | Identification Number |
| *******Group 1******* | |
| 953D | LBP00155-00462 |
| 963D | LCS00210-00474, 700, 702-703 |
| CP-563F | C5P00101-00102, 105-116, 119-124, 126 |
| CS-573F | C6S00100 |
| D6K LGP | DHA00207-00645 |
| D6N LGP | DJY00121-00938, 940 |
| D6N XL | DJA00231-00698 |
| R1300GII | RSL01501-01553, 2246 |
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| *******Group 2******* | |
| C4.4 | 44400002, 4-65, 68-136, 138-145, 147-184, 188-277, 280, 282-288, 291, 296-299, 301-319, 321-338, 340-351, 353-472, 474-558, 560-565, 567-622, 638-652, 658-1007, 1009-1087, 1090-1091, 1094-1100, 1102-1130, 1132-1133, 1136, 1145-1173, 1175, 1178, 1180, 1182-1222, 1233-1244, 1255-1256, 1267-1293, 1310-1374, 1382-1411, 1422-1424, 1435-1456, 1458-1463, 1465-1509, 1521-1534, 1546-1557, 1569-1574, 1576-1642, 1654, 1677-1708, 1710-1846, 1849, 1860-1953, 1955-1959, 1961-1964, 1966-2011, 2013-2133, 2135-2144, 2146-2187, 2189-2233, 2239-2246, 2248-2258, 2264, 2266, 2268, 2270-2271, 2273-2278, 2285-2300, 2302-2308, 2311, 2355 |
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| *******Group 3******* | |
| C6.6 | N6D00100-00106, 108-126, 128-157, 159-160, 162-227, 231, 233, 236-279, 281-282, 284-285, 300-302, 304-395, 397-399, 500-599 SDA00109-00114, 117-119, 121-124, 126-134, 139-159, 161-162, 165-253, 262-294, 296-307, 310-332, 341-380, 384-387, 393-396, 400-402, 407-423, 426-435, 465-549, 564-566, 570-571, 582-593, 595-601, 608-609 |
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| *******Group 4******* | |
| M316D | W6A00291-00563, 567-700, 702-706 |
| M318D | W8P00205-00633, 635-689 |
| M322D | W2S00113-00282 |
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| *******Group 5******* | |
| C4.4 | D4B00613-00620, 622-643, 645-646, 649-655, 657-661, 664, 666, 668 |
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| *******Group 6******* | |
| 120K | JAP00101-00104 |
| 120M | B9C00130-00131 B9N00130-00152 |
| 12K | JJA00101-00103 |
| 12M | B9F00012-00013, 16-47, 49, 53-55 B9R00012-00031 |
| 613G | DBE00101-00106 ESB00107-00111 |
| 938H | JKM00151-00153 LKM00135-00143 MJC00038-00059 |
| AP-600D | TFZ00200 |
| AP-655D | GNN00200-00202 GNZ00200-00215, 217-222 MAT00200-00203 |
| CP-573F | C6P00100-00101 |
| CP76 | JCP00101 |
| CS-563F | C5S00101-00103, 105-142, 144-149, 151-153 |
| CS-583F | C8S00101, 103 |
| CS54 | C5R00103-00107, 109-134, 137-138 |
| CS56 | FCS00100-00101 |
| CS74 | C8F00100 |
| CS76 | CYX00100-00102 |
| D6K XL | FBH00329-00795, 797-799 NCF00001-00043 |
| D6N XL DS | JAH00154-00155 |
| IT38H | JNJ00151-00156 MCJ00183-00184 |
| PL61 | WGS00100-00101 |
| PM OEM | MLS00101-00596, 598-603, 605-610, 613-930, 932-937, 941-945, 948-953, 956-996, 998-1001, 1003-1347, 1349-1385, 1387-1496, 1498-1686, 1688-1708, 1710-1720, 1722, 1724-1733, 1735-1772, 1775-2203, 2205-2306, 2308-2319, 2321-2322, 2326-2394, 2396-2539, 2541-2546, 2548, 2553, 2567-2623, 7531, 7594, 99998 |
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| *******Group 7******* | |
| C4.4 | 44600016-00017, 19-20, 28-29, 31-32, 73, 124, 138-139, 160-163, 165-168, 170-171, 175-177, 191, 193 |
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| *******Group 8******* | |
| 450E | EBL00150-00170 |
| 924H | JTM00210-00271 |
| 924H Z | PED00240-00286 |
| 928H | BYD00170-00246 CXK00160-00301 |
| 930H | FTD00190-00233 |
| D3K LGP | LLL00110-00113, 115-117, 119-156, 158-191, 193-203, 205-209, 212, 216-218, 221, 223-224, 226-233, 235-237, 239-240 |
| D3K XL | FFF00100-00107, 109-110, 112-122, 125-158, 164-167, 169-181, 183-184 |
| D4K LGP | RRR00130-00137, 147-164, 169-178, 180-185 |
| D4K XL | MMM00120-00135, 137-140, 142-177, 183, 185-187, 189-198 |
| D5K LGP | JLF00174 YYY00150-00177, 180, 193, 195-260, 262, 264-265, 267, 269-270, 272-278, 281-284, 288-289, 291-292, 295, 297, 299, 301-303, 305 |
| D5K XL | WWW00140-00156, 158-167, 183-186, 188-191, 193-194, 196, 201, 206-210, 217-244, 246-257, 259, 261-267, 269-270 |
| M313D | W3H00132-00380 |
| M315D | W5M00137-00338, 340-359 |
| M316D (OEM) | KMA00105 |
| M318D | W8R00161-00229 |
| M322D | W2T00201-00289 |
| M322D OEM | J4M00101-00102 |
PARTS NEEDED
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Qty |
Part Number | Description |
| *******Group 1******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 2******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 3******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 4******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 5******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 6******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 7******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
| *******Group 8******* | ||
| 1 | 3229662 | PUMP GP-WATER -B |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 0% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Remove the water pump and replace with 3229662/">322-9662 water pump assembly. Refer to the appropriate Service Manual as necessary. Replace the water pump in accordance with the Disassembly and Assembly instructions specified in SMCS 1361. |
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SERVICE CLAIM ALLOWANCES
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