PRODUCT SUPPORT PROGRAM FOR REPLACING THE FILTER HOUSING ON VARIOUS COMPACTORS, OFF-HIGHWAY TRUCKS, TRACK-TYPE TRACTORS, TRACK SKIDDERS, MOTOR GRADERS, WHEEL DOZERS, WHEEL LOADERS, AND WHEEL TRACTOR-SCRAPERS Caterpillar

PRODUCT SUPPORT PROGRAM FOR REPLACING THE FILTER HOUSING ON VARIOUS COMPACTORS, OFF-HIGHWAY TRUCKS, TRACK-TYPE TRACTORS, TRACK SKIDDERS, MOTOR GRADERS, WHEEL DOZERS, WHEEL LOADERS, AND WHEEL TRACTOR-SCRAPERS

Usage:

REBE2548-02

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12Dec2007

(Revised 17Jul2008)

O-559

U-640

A-521

D-523

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After Failure Only Parts stock action needed	PRODUCT SUPPORT PROGRAM FOR REPLACING THE FILTER HOUSING ON VARIOUS COMPACTORS, OFF-HIGHWAY TRUCKS, TRACK-TYPE TRACTORS, TRACK SKIDDERS, MOTOR GRADERS, WHEEL DOZERS, WHEEL LOADERS, AND WHEEL TRACTOR-SCRAPERS
3067 5068 5093		PS51409

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NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51409" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

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NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

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NOTE:	The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

NOTE:	This Revised Service Letter replaces the 12Dec2007 (Revised 28Feb2008) Service Letter. Changes have been made to Affected Product.

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TERMINATION DATE

31Dec2009

PROBLEM

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The existing 241-3352 Filter Housing Assembly may not seal properly on various Compactors, Off-Highway Trucks, Track-Type Tractors, Track Skidders, Motor Graders, Wheel Dozers, Wheel Loaders, and Wheel Tractor-Scrapers. If the filter housing fails to seal properly it can cause a leak and additional machine maintenance.

AFFECTED PRODUCT

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Model	Identification Number
*****Group 1*****
120H	CAF00664-01140
120K	JAP00101-00104
120M	B9C00130-00220 B9N00138-00179 B9W00100
12H	AMZ00781-01357 CBK00946-01776
12K	JJA00101-00103
12M	B9F00012-00206 B9R00012-00054
135H	CBC00271-00312
140K	JPA00101-00106
140M	B9D00125-01165 B9M00125-00334, 339
143H	APN00758-01183
14M	B9J00111-00409
160H	ASD00542-00811 CCP00309-00516
160K	JBP00101-00103
160M	B9E00115-00215 B9L00153-00259, 269, 283
163H	ARL00408-00525
16M	B9H00100-00329
24M	B9K00242-00275
572R II	DSC00228-00250, 302-405
583T	CMX00111-00313
587R	BXL00163-00344
587T	FAT00214-00402
785D	MSY00057-00059
793F	SSP00112
797F	LAJ00141-00146
966H	A6D00135-01665 A6G00122-03024 A6J00153-00978, 980
972H	A7D00131-00647 A7G00121-01005 A7J00153, 155-179, 181-183, 186, 188-204, 206-210, 212-223, 226-228, 231-233, 235-236, 238-294, 298 WLA00001-00009
980H	A8J00115-00116, 118-139, 142-143, 145, 147-154, 156-158, 160-161, 163, 165-169, 172-188, 190, 192-195, 197-200, 202, 205-207, 209-213, 216, 218-222, 225-226, 229-232, 236-242, 244-247, 249-251, 253-255, 258-319, 337 JMS00663-03382 MHG00105, 107-1200
980H OEM	P8B00101
ACCUGRADE	MGC00100-00108, 110-115, 123-125, 127-131, 133-134, 136, 138, 144-151, 174-175, 180-198, 200, 202-205, 207-220, 222-252, 255-299, 303, 305-342, 346, 348-350, 353-381, 383-384
AD55B	JNW00101-00113
D10T	RJG00401-01439, 1441-1454
D6N LGP	ALY01888, 2030-3251 CCS00404-00427 DJY00123-01028
D6N XL	AKM01766-02529 CBJ00464-00520 CBL00401-00459 CCK00315, 653-1031 DJA00232-00746
D6N XL DS	JAH00154-00155
D6R III	HCD00123-00216 JEK00100-00183 TBC00100-00486
D6R III LGP	DMK00130-00507 LGP00160-00384 WRG00158-00862
D6R III XL	EXL00120-00199 GJB00173-01082 LFM00111-00387
D6R III XW	DPS00120-00166 EXW00140 MRT00163-00545
D6R IIIP LGP	DLM00161-00179 WCB00112-00275
D6R IIIP XL	HKE00146-00291 RFC00140-00148
D6R IIIP XW	HDC00133-00313 MTJ00151-00161
D6T	JHB00138-00240 PEZ00100-00129 SMC00126-00214
D6T LGP	KJL00200, 367-649 LKJ00175-00188
D6T P LGP	WCG00328-00405
D6T P XL	WFH00271-00352
D6T P XW	DJG00250-00251, 287-369
D6T XL	GCT00150-00293 LAE00125-00136 LAY00150-00151, 404-818, 820-825
D6T XW	SKL00274-00424
D7R II	AEC00931-01027, 1500-1887 EEA00001-00006
D7R II LGP	ABJ00628-00661, 1500-1637
D7R II XR	AGN00873-00990, 1500-1829
D8T	J8B00470-01507 KPZ00825-02643
D9T	RJS00323-01015

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*****Group 2*****
TH48	KSH00300-00301
TH48 OEM	FRT00044-00232, 234-236, 238-241, 243-254, 260, 262, 265, 279-281, 294
TH55 FT-E70	PCJ00300-00314, 316-333

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*****Group 3*****
SPF343C	RTX00100-00209, 211

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*****Group 4*****
DV-966H	FMW00001-00022

PARTS NEEDED

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Qty	Part Number	Description
*****Group 1*****
1	1R1809	ELEMENT AS-HYD
1	3215967	HOUSING GP-FIL-A
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 2*****
1	1R1809	ELEMENT AS-HYD
1	3215967	HOUSING GP-FIL-A
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 3*****
1	1R1809	ELEMENT AS-HYD
1	3215967	HOUSING GP-FIL-A
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*****Group 4*****
1	1R1809	ELEMENT AS-HYD
1	3215967	HOUSING GP-FIL-A
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

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****Parts Stock ****

Remove all 241-3352 Filter Housing Groups from dealer parts stock.

****Affected Product****

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Remove the existing 241-3352 Filter Housing Assembly and replace with a new 321-5967 Filter Housing Assembly. The newly designed filter housing can be easily identified by a "hex" lug on the bottom of the filter housing. The previous design has a square lug.

NOTE: A backup ring was recommended as an interim corrective action only. DO NOT use a 316-5366 Backup Ring with the new 321-5967 Filter Housing Assembly.

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SERVICE CLAIM ALLOWANCES

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****Parts Stock****

Submit one claim for all parts removed from dealer parts stock.

****Affected Product****

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 1*****
0-5000 hrs	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 0.5-hour job for Group 1

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 2*****
0-5000 hrs	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 0.5-hour job for Group 2

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 3*****
0-5000 hrs	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%

NOTE: This is a 0.5-hour job for Group 3

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Product smu/age whichever comes first	Caterpillar		Dealer Suggested		Customer Suggested
Product smu/age whichever comes first	Parts %	Labor Hrs%	Parts %	Labor Hrs%	Parts %	Labor Hrs%
*****Group 4*****
0-5000 hrs	100.0%	100.0%	0.0%	0.0%	0.0%	0.0%