PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES. Caterpillar


PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES.

Usage:

REBE1776-00

22Mar2007


O-100
U-109
D-92
TM-4

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES.

7620 1902 1088
PS42365
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42365" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Mar2009

PROBLEM

The existing software can cause excessive black smoke at partial load conditions on all C9 50 hz 215 bKW marine genset engines.

AFFECTED PRODUCT

Model Identification Number
C9  C9A00154-00158, 162, 182-183, 190-191, 193-194, 196, 232, 236-237, 308-309, 370-373, 406, 432-433, 438-441, 453-454, 465, 468, 476, 478, 497-498, 559-566, 570-571, 589, 591, 593, 595, 610-611, 618

PARTS NEEDED

Qty

Part Number Description
1 3085115 SOFTWARE GP-ELEK

ACTION REQUIRED

Please reference attached rework procedure to flash new software.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-10000 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 


Rework Procedure


 
Technician will need laptop with Cat ET and Communication Adapter. This will require the ECM to be powered and factory passwords reason code 1 will also be required.

After flashing the new software file 308-5115 into ECM, new FLS/FTS values will need to be entered into ECM based on the table below which references engine serial number and the corresponding new FLS/FTS values.

Factory passwords for Reason Code 1 will now require support from the factory. Any requests for a factory password for Reason Code 1 on C7 through C32 Marine Propulsion Engines will require factory authorization. This new policy has been effective as of 01 September 2006.

New engine films are required and can be ordered at the following web location: https://truck.cat.com/cda/layout?m=37062&x=125
Image1.1.1
 
 

Caterpillar Information System:

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