PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C-12 TRUCK ENGINES
Usage:
REBE1728-00
Show/hide table
| 01Mar2007 |
PCPY
Z782
Z782
Show/hide table
| Before/After (Limited distribution) | PRODUCT SUPPORT PROGRAM FOR REPLACING THE PISTON SKIRTS ON CERTAIN C-12 TRUCK ENGINES |
|
| 1214 | PS42354 |
|
Show/hide table
| NOTE: | This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42354" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
Show/hide table
| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
Show/hide table
Show/hide table
TERMINATION DATE |
| 31Mar2009 |
PROBLEM
Show/hide table
| Piston skirts on certain C-12 may crack and fail. This failure may cause additional engine damage. |
AFFECTED PRODUCT
Show/hide table
| Model | Identification Number |
| C-12 | MBL13287-13288, 13313, 13315-13318, 13374-13375, 13377, 13423, 13483-13484, 13489, 13497-13500, 13502, 13514, 13516, 13559, 13566-13568, 13676-13679, 13721, 13749, 13753-13756, 13793, 13797, 13800, 13804, 13828-13829, 13833-13838, 13889, 13894-13898, 13979-13981, 14503, 14506, 14508-14511, 14597, 14708, 14756, 19604 |
PARTS NEEDED
Show/hide table
Qty |
Part Number | Description |
| 6 | 4G4972 | SEAL-O-RING |
| 26 | 5P8211 | SEAL-O-RING |
| 1 | 6V8676 | SEAL-O-RING |
| 6 | 7L6580 | SEAL-O-RING |
| 1 | 1013125 | GASKET |
| 1 | 1043560 | SEAL-LINER |
| 2 | 1142687 | SEAL-O-RING |
| 6 | 1161089 | BEARING-ROD |
| 1 | 1182797 | GASKET |
| 6 | 1293184 | BOLT-HEX HEAD |
| 1 | 1523001 | BOLT-HEX HEAD |
| 6 | 1873307 | GASKET AS-CYL |
| 4 | 2382712 | SKIRT-PISTON |
ACTION REQUIRED
Show/hide table
| Refer to the attached Rework Procedure. |
Show/hide table
SERVICE CLAIM ALLOWANCES
Show/hide table
0-48 mo |
||||||
49-62 mo |
||||||
63-72 mo |
||||||
Show/hide table
| NOTE: This is a 20.8-hour job | ||||||
Show/hide table
PARTS DISPOSITION
Show/hide table
| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
Show/hide table
| When you remove the cylinder packs from the engine follow the instructions below in order to install the skirts. |
|
| Image1.1.1 |
| 1.Making sure that the piston rings do not come out from the liner. Push piston from the top in order to expose the skirt and pin assembly at the bottom of the liner. |
|
| Image1.2.1 |
| 2. Push the pin out of the piston and piston skirt. |
|
| Image1.3.1 |
|
| Image1.3.2 |
| 3. Align new skirt on the piston. Install the pin assembly |
|
| Image1.4.1 |
| 4.Install new Seal O-ring for the liner. 5. Follow the D&A manual for the rest of the procedure. |
Caterpillar Information System:
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ENGINE ELECTRONIC CONTROL MODULES ON CERTAIN C7 HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING ENGINE ELECTRONIC CONTROL MODULES ON CERTAIN C7 HIGHWAY TRUCK ENGINES
Turbocharger Exhaust Leaks on 3512B and 3516B Marine Engines Turbocharger Exhaust Leaks on 3512B and 3516B Marine Engines
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE (206-2710) ELECTRONIC CONTROL MODULE ON CERTAIN 3512B, 3512C, AND 3516B ENGINES PRODUCT SUPPORT PROGRAM FOR INSPECTING AND REPLACING THE (206-2710) ELECTRONIC CONTROL MODULE ON CERTAIN 3512B, 3512C, AND 3516B ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING DIESEL PARTICULATE FILTERS (DPG'S) ON CERTAIN 285HP APPLICATIONS OF C-9 ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING DIESEL PARTICULATE FILTERS (DPG'S) ON CERTAIN 285HP APPLICATIONS OF C-9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES IN ROCKDRILL APPLICATIONS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES IN ROCKDRILL APPLICATIONS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FUEL FILTER ARRANGEMENT ON CERTAIN C6.6 ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE CONTROL SOFTWARE AND CALIBRATING THE ENGINE OIL LEVEL GAUGE ON CERTAIN C-13 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING THE ENGINE CONTROL SOFTWARE AND CALIBRATING THE ENGINE OIL LEVEL GAUGE ON CERTAIN C-13 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING SOFTWARE ON CERTAIN C9 ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE FOR THE ELECTRONIC MODULAR CONTROL PANEL (EMCP) 3.2 AND EMCP 3.3 CONTROLS, PART NUMBERS 227-5801 AND 227-5802 ON CERTAIN 3500B, 3500C, 3406C, C-18, C32, C27, C15, C18, AND C9 GENERATORS PRODUCT IMPROVEMENT PROGRAM FOR UPDATING SOFTWARE FOR THE ELECTRONIC MODULAR CONTROL PANEL (EMCP) 3.2 AND EMCP 3.3 CONTROLS, PART NUMBERS 227-5801 AND 227-5802 ON CERTAIN 3500B, 3500C, 3406C, C-18, C32, C27, C15, C18, AND C9 GENERATORS
PRODUCT IMPROVEMENT PROGRAM FOR CERTAIN C15 AND C18 GENERATOR UNITS BUILT IN GRIFFIN WITH OPTIONAL JACKET WATER HEATER (FEATURE CODE JWH0058). PRODUCT IMPROVEMENT PROGRAM FOR CERTAIN C15 AND C18 GENERATOR UNITS BUILT IN GRIFFIN WITH OPTIONAL JACKET WATER HEATER (FEATURE CODE JWH0058).
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN C13 AND C15 ON HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN C13 AND C15 ON HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR HAVING THE CUSTOMER INSTALL REGULATORY DECALS ON CERTAIN C-13 AND C-15 ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR HAVING THE CUSTOMER INSTALL REGULATORY DECALS ON CERTAIN C-13 AND C-15 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING CONTINUOUS REGENERATION TRAP DIAGNOSTIC MODULE (CRTDM) (J-M DPF MONITOR) ON CERTAIN APPLICATIONS OF 380HP C13 ENGINES IN MCI COACHES. PRODUCT SUPPORT PROGRAM FOR REPLACING EXISTING CONTINUOUS REGENERATION TRAP DIAGNOSTIC MODULE (CRTDM) (J-M DPF MONITOR) ON CERTAIN APPLICATIONS OF 380HP C13 ENGINES IN MCI COACHES.
PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR THE REPLACEMENT OF THE LOW PRESSURE ACTUATORS FOR THE INTAKE VALVE ON CERTAIN C11 AND C13 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER BASE AND FUEL PRESSURE REGULATORS ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPLACING THE FUEL FILTER BASE AND FUEL PRESSURE REGULATORS ON CERTAIN C13 AND C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508 GENSET ENGINES. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 193-3288 DAMPER GROUP ON CERTAIN 3508 GENSET ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR MODIFYING THE FILTER BYPASS ON CERTAIN TH31 and TH35 OEM PETROLEUM TRANSMISSIONS PRODUCT IMPROVEMENT PROGRAM FOR MODIFYING THE FILTER BYPASS ON CERTAIN TH31 and TH35 OEM PETROLEUM TRANSMISSIONS
PRODUCT SUPPORT PROGRAM FOR TESTING COOLANT SAMPLE FOR PRESENCE OF DIESEL FUEL AND IF NECESSARY REPLACE THE CYLINDER HEAD FOR CERTAIN C27 AND C32 ENGINES. PRODUCT SUPPORT PROGRAM FOR TESTING COOLANT SAMPLE FOR PRESENCE OF DIESEL FUEL AND IF NECESSARY REPLACE THE CYLINDER HEAD FOR CERTAIN C27 AND C32 ENGINES.
PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES. PRODUCT SUPPORT PROGRAM FOR REFLASHING SOFTWARE ON C9 50 HZ 215 BKW MARINE GENSET ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074. PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074.
PRODUCT SUPPORT PROGRAM FOR REWORKING INJECTOR HEIGHT SETTINGS ON CERTAIN 2007 C13 ENGINES. PRODUCT SUPPORT PROGRAM FOR REWORKING INJECTOR HEIGHT SETTINGS ON CERTAIN 2007 C13 ENGINES.
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074 PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE FAN PART NUMBER 7C-3219 WITH FAN PART NUMBER 256-9938 ON CERTAIN C32 PKGG WITH RADIATOR FEATURE CODE RADS074