PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 416-4703 FUEL PRIMING PUMP AND 395-4169 FUEL MANIFOLD ON CERTAIN 797F OFF-HIGHWAY TRUCK ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 416-4703 FUEL PRIMING PUMP AND 395-4169 FUEL MANIFOLD ON CERTAIN 797F OFF-HIGHWAY TRUCK ENGINES

Usage:

TEBE4321-05

26Apr2016
(Revised 01Feb2017)


N030
N061
N184
N18C
N18D
P280
P291
R080
R120
T030
T035
T120
T122
U066
U068

 

Before/After

 (Limited distribution) 
 Parts stock action needed 

PRODUCT SUPPORT PROGRAM FOR INSTALLING THE 4164703/">416-4703 FUEL PRIMING PUMP AND 3954169/">395-4169 FUEL MANIFOLD ON CERTAIN 797F OFF-HIGHWAY TRUCK ENGINES

7750 1258 1380 1702 1274
PS45052
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45052" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7755" as the Group Number, "56" as the Description Code.

NOTE:

Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 26Apr2016 (Revised 20Dec2016) Service Letter. Changes have been made to the Affected Product.


TERMINATION DATE

30Apr2018

PROBLEM

Before updating certain 797F Off-Highway Trucks to the new 453-1566 Transfer Pump and fuel line routings, the priming pump and mono block changes announced in SEPD1930, must be performed. REHS9674 was created to document a procedure to perform the priming pump and mono block update.

AFFECTED PRODUCT

Model Identification Number
797F  LAJ00142-00144, 149-150, 158-189, 195-196, 200-203, 216-221, 224-226, 230-231, 233-236, 247-269, 273-274, 276, 278-279, 281, 283-285, 287, 289, 292-296, 301-304, 306-308, 315-316, 318, 320-321, 323-324, 328, 341-352, 354, 356, 358, 360, 362, 365, 367-374, 380-385, 387, 389, 393-394, 397, 401-411, 414-415, 418-420, 423, 425-431, 433, 435-438, 441, 445-467, 469-477, 483, 486-501, 507-536, 538, 543-565, 569-571, 573-579
797F XQ  WSP00100-00129

PARTS NEEDED

Qty

Part Number Description
1 3E4353 WASHER-HARD
2 4P3563 CLAMP AS
1 5G3676 GROMMET
2 5P9186 SEAL-O-RING
2 6V0852 CAP-DUST
1 6V1820 BOLT
2 6V4433 NIPPLE AS-VALVED
7 6V5839 WASHER-HARD
2 6V5843 BOLT-HEX HEAD
5 6V7981 BOLT
1 6V9846 ADAPTER-TEE
1 7X0871 ADAPTER-TEE
1 7X0872 ADAPTER-TEE
1 8C4424 PLUG-HD STOR
1 8C5748 BOLT-HEX HEAD
1 8T0644 BOLT
1 8T1889 CLIP-2 PIECE
1 8T1890 CLIP-2 PIECE
1 8T1897 CLIP
1 8T1898 CLIP
4 8T7488 ADAPTER-STR
1 8T7492 ADAPTER-STR
6 8T9655 MOUNT
6 9N0869 WASHER-HARD
2 1434654 BOLT-HEX HEAD
1 1911782 SPACER
2 1911783 SPACER
1 1984766 WASHER-HARD
1 2147566 SEAL-O-RING-STOR
1 2147568 SEAL-O-RING-STOR
1 2153665 ADAPTER-ELBOW
1 2169197 PLUG-HD STOR
1 2270064 ADAPTER-STR
2 2270136 PLUG-HD STOR
3 2287090 SEAL-O-RING-ORFS
3 2287091 SEAL-O-RING-ORFS
6 2287092 SEAL-O-RING-ORFS
1 2287093 SEAL-O-RING-ORFS
2 2287100 SEAL-O-RING-STOR
3 2287102 SEAL-O-RING-STOR
10 2287105 SEAL-O-RING-STOR
2 2416157 PLUG-HD STOR
3 2416158 PLUG-HD STOR
1 2815873 CONNECTOR
1 2815958 CONNECTOR
1 2935016 VALVE GP-CHECK-E
1 3261443 VALVE GP-CHECK-E
1 3537952 GROMMET
1 3592114 HOSE AS
1 3696670 VALVE-CHECK
1 3954169 MANIFOLD-FUEL
1 4164703 PUMP GP-F PRM-E
4 4227587 FILTER-FUEL
1 4387212 VALVE-CHECK
1 4398607 HOSE AS-FUEL
1 4620797 LINE AS-HYBRID
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

****Parts Stock ****

Rework the following engines in dealer parts stock and/or dealer exchange inventory when completing TEBE4280 - Installing the 453-1566 Low Pressure Fuel System Update:
797F LAA/HAA
For engine arrangements 2621300,2822060,2863503,3981020,3300200, 863503, 3601647,3659323, 3659326, 3659327, 3659328, 3659329, 4170588, 188764, 4213013, 4213014, 4233501, 4233502, 20R1363, 20R1494, 20R1495, 20R1496, 20R4668 Service Replacement C175-20 Engines with a LLM, A4K, ZK3, HN4.

 
 
****Affected Product****
NOTE: When ever applicable, Service Letter TEBE4280 must be completed at the same time as this program.

Refer to the Service Manual if/as necessary. Perform the priming pump and mono block update utilizing the procedure in Special Instruction REHS9674 when installing the 453-1566 low pressure fuel system update.

SERVICE CLAIM ALLOWANCES

****Parts Stock****

Submit one claim for each engine reworked in dealer parts stock. The parts listed in Parts Needed and 3 hours labor will be allowed for each engine.
NOTE: Include engine serial number in additional comments field of the claim.

 
 
****Affected Product****
Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-40000 hrs,
0-72 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 6.0-hour job
When applicable reasonable travel time and mileage will be
allowed.



PARTS DISPOSITION

****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Caterpillar Information System:

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