1990/10/08 Caterpillar


Gerotor Charge Pump Used On Propel Pump; Inadequate Charge Pressure May Occur{3204,4320,5070,5082,7428}

Usage:


CS-551 ( 6ZD185-Up ),
CP-553 ( 7BD130-Up ),
CS-553 ( 7AD292-Up ) Compactors

The propel pump has a basic gerotor charge pump attached. An internal pressure override (IPOR) valve (1) is located on the bottom of the charge pump. A check valve which contains two 4B9880 Balls (2) is used to direct high pressure oil into the IPOR. Each ball is located in a bore (with a machined seat) on the front face of the charge pump. The bore is distinguished by an O-ring groove containing one each of 983076 Backup Ring (3) and 775837 O-ring (4) for each port (two per pump). Although the IPOR is part of the charge pump, it is NOT used to control pump output. However, the two balls MUST be in place for the charge pump to function correctly. The system pressure is regulated by the relief valves in the block adjacent to the flow divider valve (left hand side behind the hydraulic tank) instead of the IPOR. Adjustment screw (5) in the IPOR should be turned all of the way IN.

NOTE: The two 4B9880 Balls may not be retained in the charge pump housing when the charge pump is removed from the propel pump. The balls can fall out and become damaged or misplaced if care is not taken when the charge pump is removed. An incorrectly adjusted IPOR, damaged or missing balls, will result in poor performance due to inadequate charge pressure.


Illustration 1. End view of charge pump. (1) Internal pressure override (IPOR) valve. Charge pressure relief valve (arrow).


Illustration 2. Exploded view of charge pump.

Caterpillar Information System:

1990/10/01 Answers To Quiz In This Issue {0114,1400}
1990/10/01 Incorrect Installation Of Slow-Moving Vehicle Sign (Triangle) May Affect Cooling Performance {7405,1353,7557}
1990/10/01 New 4C6090 Multichannel Temperature Selector Available To Aid In Diagnosing Low Power Complaints {0781}
1990/10/01 Correct Light Bulb Replacement For The 8T9290 Borescope; New Light Bulb Used {0777}
1990/10/01 What's Your Answer? {0114,1400}
1990/10/01 New Governor Control Bracket Used To Prevent Bolt Loosening {1265}
1990/10/01 New Magnetic Sensor Has Improved Shell And Potting Compound {7463,3175}
1990/09/24 Add Bolt Dampers To Oil Pump Mounting Bolts to Prevent Bolt Failures{1304}
1990/09/24 Standard Oval And High Temperature Oval Head Seals Available For Certain Hydraulic Cylinder Applications{7555,5102,5456}
1990/09/24 Sealing Threads On Switches And Sensors That Are Grounded Through The Case{1400,1900,3175,7422,7493}
1990/09/24 Two New Coolant Flow Switches Used On Machines Equipped With Electronic Monitoring System (EMS){1361,7422,7470}
1990/09/24 Improved Access To Hydraulic Oil Level Indicator Harness{7490}
1990/10/08 Correct Installation Of Brake Piston Seals{4251}
1990/10/08 Serviced Parts Available For 8C4773 Electric Starting Motor Group{1453}
1990/10/08 Larger Drain Hole In Air Cleaner Group{1051}
1990/10/08 All Wheel Drive System Not Disconnected For Shipping Purposes{7500}
1990/10/08 Improved Rod Seal Combinations Used In Hydraulic Cylinders{4303,5104,5456,5457,5458,5468}
1990/10/08 Improved 4J3815 Gasket Helps Prevent Oil And Air Leaks In Hydraulic Tank Mounting And Filler Groups{5065}
1990/10/08 New Exhaust Valves Are Used In Caterpillar Remanufactured Cylinder Heads{1105,1101}
1990/10/08 New Pump Group With Bolt Dampers Used In Oil Pump Group{1304}
1990/10/15 New Vibratory Coupling Group Used; Loading Of Eccentric Weight Dampened{6605,6606,6645}
1990/10/15 New Caterpillar Extended Life Track Roller Groups Available{4180}
1990/10/15 New 1Q5737 Rim Clamp Used To Fasten Rim To Front Wheel{4202,4209}
1990/10/15 Separate Drain Lines For Steering Neutralizer Valves Eliminate Fittings Which Could Loosen{4304,4330}
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