Product Support Program for replacing Charge Air Pipes (149-1986 & 149-1987)on 3516B HD Vossloh Locomotive Engines. Caterpillar


Product Support Program for replacing Charge Air Pipes (149-1986 & 149-1987)on 3516B HD Vossloh Locomotive Engines.

Usage:

SEBE9883-00

31May2006


L013
L240
L242
L262
M097

 
Before/After
 (Limited distribution) 
  

PRODUCT SUPPORT PROGRAM FOR REPLACING CHARGE AIR PIPES (149-1986 & 149-1987)ON 3516B HD VOSSLOH LOCOMOTIVE ENGINES.

1071
PS42212
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42212" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31May2008

PROBLEM

The existing Air Pipes and Seals can wear on the ends, on 3516B HD Vossloh Locomotive Engines. If the existing air pipes fail, it will cause boost air leaks and performance degradation such as low power or high exhaust temperatures.

AFFECTED PRODUCT

Model Identification Number
3516B  BCK00237, 245, 261, 265, 290-311

PARTS NEEDED

Qty

Part Number Description
4 0S1571 BOLT
6 1F7958 NUT-FULL
8 2240808 CLAMP-T'BOLT
2 2527782 STRAP
1 2631520 BRACKET AS
1 2631522 BRACKET AS
2 2631523 HOSE-HUMP
2 2631525 SEAL
1 2631527 PIPE-AIR
1 2631528 PIPE-AIR
2 2631530 ADAPTER
4 2K4973 LOCKNUT
8 4K0367 NUT-FULL
6 5P8245 WASHER-HARD
8 5P8247 WASHER-HARD
4 6V5103 SEAL-O-RING
8 8T4897 WASHER-HARD
6 9S1368 BOLT
8 9X8882 BOLT

ACTION REQUIRED

Replace existing airlines group with new air lines group, P/N 263-1518 which includes new cast air tubes, brackets, Hump Hoses,and applicable hardware, which allows flexibility for vibration, thermal growth, and movement due to boost pressure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-12000 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 4.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 


Rework Procedure


 
Replace existing airlines group P/N 183-2819 with new group P/N 263-1518. Use attached pictures for reference.
Image1.1.1
Image1.1.2
 
 

Caterpillar Information System:

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