PRODUCT SUPPORT PROGRAM FOR RESEALING EXHAUST LEAKS ON CERTAIN 3508B ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR RESEALING EXHAUST LEAKS ON CERTAIN 3508B ENGINES

Usage:

SEBE9308

August 17, 2005
U-276
A-199
D-213
O-228


 
After failure only

PRODUCT SUPPORT PROGRAM FOR RESEALING EXHAUST LEAKS ON CERTAIN 3508B ENGINES

1059
PS51010
NOTE: This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51010" as the Part number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

August 31, 2006

PROBLEM

Bellow balance tubes leak exhaust gas on certain 3508B exhaust manifold groups.

AFFECTED PRODUCT

Model Identification Number
3508B 1TW00001-99999

2BM00001-99999

3DM00001-99999

3DW00001-99999

5PS00001-99999

7SM00001-99999

S2A00001-99999

S2B00001-99999

S2D00001-99999

S2E00001-99999

BAG00001-99999

LPD00001-99999

S2F00001-99999

PARTS NEEDED

Qty

Part Number

Description

4 3E6916 NUT-FULL
4 9L7373 BOLT-HIGH TE
8 1108314 WASHER
2 1230319 SEAL-RING
1 2722498  BELLOWS AS

ACTION REQUIRED

See the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-9000
0-24 mos
100%
3.0
0
0
0
0
9001 - 18000
24 ? 48 mos
50%
0
0
0
50%
3.0
NOTE: This is a 3.0 hr job.

 

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach. (1-Rework Procedure)

Rework Procedure

  1. Remove exhaust heat shield section surrounding the bellow balance tube at the front of the engine.
  2. Remove the 4 x 9L7373 Bolts, 4 x 3E6916 Nuts, and 8 x 1108314 Washers that retain the old bellow balance tube components.
  3. Remove the 1 x 2224704 bellow balance tube and 2 x 1230319 Seal O-rings.
  4. Clean the sealing surfaces of the exhaust manifold mating surfaces.
  5. Install new 1230319 Seal O-rings.
  6. Install new 2722498 Bellow As.
  7. Install new 9L7373 Bolts, 3E6916 Nuts, and 1108314 Washers.
  8. Start the engine and inspect joints to ensure there are no exhaust leaks.
  9. Shut down the engine and install the exhaust heat shield that was removed in step 1.

Illustration 1



 
 
 
 

Caterpillar Information System:

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